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NOTE:

Read the entire instruction manual before performing any

service or maintenance.
This symbol

indicates a change since the last issue.

These procedures are for size 60,000 through 120,000 Btuh units.

Index

Page

SAFETY CONSIDERATIONS..................................................1-2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE ...........................................................................2

CARE AND MAINTENANCE..................................................2-7

Air Filter Arrangement..........................................................2-3
Blower Motor and Wheel......................................................3-4
Cleaning Heat Exchanger......................................................4-5
Electrical Controls and Wiring .............................................5-7
Troubleshooting ...................................................................7-10
Unit Wiring Diagram................................................................8
Service Label ............................................................................9
Troubleshooting Guide ...........................................................10

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, tags, and
labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1996/ANSI Z223.1-1996. In Canada, refer to the current edition of
the National Standard of Canada CAN/CGA-B149.1- and .2-M95
Natural Gas and Propane Gas Installation Codes and Amendment
No. 1. Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.

Fig. 3—Model 330JAV Upflow

A94085

Fig. 2—Model 331JAV

Downflow

A94086

Fig. 1—Model 330JAV Horizontal

A95137

®

ama

CANADIAN   GAS   ASSOCIATION

A PP R O VED

R

CERTIFICATION OF
MANUFACTURING SITE

service and
maintenance procedures

PLUS 80 2-STAGE GAS-FIRED
INDUCED-COMBUSTION FURNACES

Cancels:

SP04-31

SP04-49

10-97

330JAV
331JAV

Series B

—1—

Summary of Contents for 330JAV

Page 1: ...ted States follow all safety codes including the National Fuel Gas Code NFPA No 54 1996 ANSI Z223 1 1996 In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2...

Page 2: ...commercial sources may also be used to prevent ESD damage CARE AND MAINTENANCE For continuing high performance and to minimize possible equip ment failure it is essential that periodic maintenance be...

Page 3: ...ter through filter from opposite direction of airflow e Rinse and let dry Oiling or coating of filter is not recommended or required f Place filter in furnace g Replace blower and control access doors...

Page 4: ...alified service technician NOTE Deposits of soot and carbon indicate the existence of a problem which needs to be corrected Take action to correct the problem If it becomes necessary to clean heat exc...

Page 5: ...ctors leading to control 13 Reconnect vent pipe to relief box When applicable replace vent pipe enclosure 14 Replace blower door only 15 Turn power and gas to ON 16 Set thermostat and check furnace fo...

Page 6: ...connect and reconnect of red wire Fig 9 Heating and Cooling Application Wiring Diagram for Single Stage Thermostats and Single Speed Condensing Units A97443 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED...

Page 7: ...condition E Troubleshooting Refer to service label See Fig 12 Page 10 contains a trouble shooting guide This guide can be a useful tool in isolating furnace operation problems Beginning with the word...

Page 8: ...itches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RE...

Page 9: ...DOWNFLOW ONLY SWITCH DID NOT CLOSE OR REOPENED Check for Proper vent sizing and condensate pitch with side wall vent Low inducer voltage 115v Blower motor and capacitor Defective inducer motor Defect...

Page 10: ...eck for proper orifice size Control will attempt to light burners 4 times approximately 1 minute between attempts Code 34 Voltage is present at the gas valve for 7 sec during each ignition trial Syste...

Page 11: ...11...

Page 12: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

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