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Summary of Contents for 800 UT-X

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Page 4: ...ardboard lid to be used in Step 18 2 With the help of 2 people turn trailer bed upside down for assembly Use cardboard from packaging to protect bed rails be careful not to damage tailgate pins or D rings 3 Remove the 4 wooden blocks used for shipping and discard recycle as shown in the photo left ...

Page 5: ...portion flush with the bed use bolts from package labeled AX Leave bolts loose do NOT tighten until Step 8 5 Install bed rest to rectangular frame as shown in the photo above with the Striker pointing forward use bolts from package labeled B Notice the direction of the pivot point near the taillight points up in the same direction as the mounted bed rest ...

Page 6: ...X Leave bolts loose do NOT tighten until Step 8 6 Take assembly portion from STEP 5 and install to struts as shown in photo above with the taillight pointing toward the tailgate Use pivot bolts from package labeled D 8 Tighten bolts that join bed and sub frame struts from Step 4 9 Tighten bolts on cross bar from Step 7 ...

Page 7: ...pring loaded pin only tight enough so hook and pin still move freely Use hardware labeled I 11 Install handle to the bed as shown in the photo left Use hardware labeled J 12 Mount idler axle to the frame with the swing arm pointing to the rear or taillight use bolts from package labeled H Note There are 2 packages of bolts labeled H which are used in steps 12 and 15 ...

Page 8: ...e tire to recommended pressure on sidewall of tire 3 5 P S I 14 On the tongue assembly connect the male electrical connectors to the female electrical connectors ensuring that the colors of the wires match BE CAREFUL NOT TO DAMAGE WIRES 15 Install the tongue assembly to the frame Tighten to 50 71 ft Ibs 68 96nm Be sure the wires do not become pinched between the frame and the tongue Use bolts from...

Page 9: ...l not to damage tailgate pins or D rings 17 First bolt the piston of the gas shock and cable to the cross bar as shown in the photo left Next raise the frame to position the mounting point for easier assembly Finally bolt the other end of the gas shock to the frame including the other end of the cable See photos for assistance Use hardware labeled K ...

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