Boss Snowplow MSC13625 Owner'S Manual Download

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Form No. MSC13015 Rev C

Owner's Manual

Plow Box

5.5ft ATV/UTV-V

Part No. MSC13625—Serial No. 400000000 and Up

*MSC13015*

Summary of Contents for MSC13625

Page 1: ...Form No MSC13015 Rev C Owner s Manual Plow Box 5 5ft ATV UTV V Part No MSC13625 Serial No 400000000 and Up Register at www bossplow com Original Instructions EN MSC13015 ...

Page 2: ...86 4155 and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided g319521 Figure 1 1 Serial number decal Date Purchased Model No Serial No Blade Crate Serial No Contents Safety 3 Preparation 3 Operation 3 Safety and Instructional Decals 4 Setup 6 Installing the Coupler Assembly...

Page 3: ...g Use a 500 kg 1 2 ton minimum lifting device to move heavy plow components Material safety data sheets MSDS are available at www BOSSPlow com Operation When transporting the vehicle position the plow so as not to block your vision Do not change the blade position when traveling When operating a UTV mounted plow Do not exceed 38 km h 24 mph when transporting the plow Do not exceed 22 km h 14 mph w...

Page 4: ...ning shut off the engine remove the key and read the Owner s Manual before performing maintenance 2 Warning all operators should be trained before operating the machine 6 Crushing hazard do not stand between the plow and vehicle during maintenance 3 Warning coupler must be locked before plowing 7 Warning do not exceed 8 km h 5 mph when plowing 4 Warning coupler must be unlocked to remove the plow ...

Page 5: ...or information on removing the plow 2 Coupler spring pin lock 4 Coupler spring pin unlock decalmsc13658 1 MSC13658 1 1 Read the Owner s Manual for information on removing the plow 3 Read the Owner s Manual for information on attaching the plow 2 Coupler spring pin unlock 4 Coupler spring pin lock decalmsc13665 MSC13665 1 Warning the kickstand must be raised before plowing 2 Warning the kickstand m...

Page 6: ...he coupler assembly on top of both blades so that all the bushings align and the center section hinge bushing is inserted between the blade hinge bushings 3 Insert the center hinge pin through the bushings 4 Secure the center using 1 bolt 3 8 16 x 1 inch and 1 locknut 3 8 inch 5 Secure each end of the cylinders to the cylinder mounts located on the blades using 2 hex head bolts 1 2 13 x 3 1 2 inch...

Page 7: ...acket along the right side of the vehicle control cluster using the short U bolt and 2 self locking nuts 1 4 inch as shown in Figure 4 4 Secure the switch box to the mounting brackets using 4 star washers and 2 thumb screws and adjust it to the desired position Figure 4 5 Slide the 4 rubber end caps over the ends of the U bolts Figure 4 6 Route the switch box wire along the existing vehicle wiring...

Page 8: ... batteries can cause dangerous electrical shocks that could lead to severe burns or death Disconnect your battery before installing this kit Note Apply dielectric grease to all electrical connections 1 Park the machine on a level surface shut off the engine wait for all moving parts to stop engage the parking brake and remove the key from the ignition switch 2 Mount the vehicle side wire harness p...

Page 9: ...black red wire and crimp the connector to secure it 12 Connect the black red wire to a keyed 12 V ignition source Figure 8 Note Connecting the wire to a source that is not keyed can cause the battery to drain g038427 Figure 8 1 Keyed 12 V ignition source 3 Black Red wire 2 Connector 13 Connect the black power ground cable to the negative battery terminal Figure 9 g038428 Figure 9 1 Black power gro...

Page 10: ...apping the button or holding it for 2 seconds automatically lowers the blade and activates the FLOAT feature allowing the plow blade to follow the contour of the ground A red light illuminates when the FLOAT feature is active Left Wing Out button moves the left wing out Right Wing Out button moves the right wing out Left Wing In button moves the left wing in Right Wing In button moves the right wi...

Page 11: ...he snowplow Left wing in button moves the left wing in Left wing out button moves the left wing out Raise button raises the plow blade Pressing the button quickly twice automatically raises the blade when Express Raise mode is enabled Lower button lowers the plow blade and activates the FLOAT Right wing in button moves the right wing in Right wing out button moves the right wing out 11 ...

Page 12: ...ns simultaneously until the blades are fully extended Specifications Note Specifications and design are subject to change without notice Blade width 168 cm 5 ft 6 inches Power VXT Blade height 47 cm 18 3 8 inches Weight 111 kg 245 lb Attachments Accessories A selection of BOSS approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact ...

Page 13: ...brake Note If your vehicle does not have a parking brake chock the wheels 4 Turn the levers on the couplers to the ATTACH position Figure 14 g038430 Figure 14 1 LOCK position 2 UNLOCK position 5 Remove the electrical plug dust covers and connect the plow wire harness to the vehicle wire harness Figure 13 6 Activate the FLOAT feature on your plow controller 7 Using the coupler handle push the coupl...

Page 14: ...the coupler handle turn the levers on the couplers to the UNLOCK position Figure 17 g038430 Figure 17 1 LOCK position 2 UNLOCK position 3 Using the coupler handle lower the coupler tower completely Figure 18 g318518 Figure 18 1 Coupler tower 3 Lower pin 2 Wire harness 4 Pin receiver 4 Disconnect the plow wire harness from the vehicle wire harness and secure the electrical plug dust covers Figure 1...

Page 15: ...hims to align the blades 1 Lower the blades stop the machine set the parking brake if equipped or chock the wheels and remove the key 2 Remove the trip spring bolts washers and spring plate from the pushframe g318435 Figure 21 3 Rotate the center section and blades all the way forward to a secure position g318433 Figure 22 4 Remove the bumper stop nut and washer 15 ...

Page 16: ...w refer to Mounting the Snowplow page 13 11 Lower the blade all the way to the ground refer to Controls page 10 12 Check the edges of the blades to ensure they lay flat against the ground If not repeat this procedure as needed Checking the Hydraulic Fluid Level 1 With the plow mounted to the vehicle lower the plow to the ground and ensure that it is in the straight position 2 Remove the 4 plastic ...

Page 17: ...ill cap 6 Start the vehicle and operate the plow in its full range of movement 7 Stop the vehicle check the hydraulic fluid level and replenish the fluid if necessary refer to Adding Hydraulic Fluid page 17 8 Install the previously removed coupler cover Operating Tips Become familiar with the area you are plowing hidden obstructions such as curbs and pipes can damage your plow or machine Do not le...

Page 18: ...fore you perform any maintenance Note Determine the left and right sides of the machine from the normal operating position Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure Before each use or daily Check the hydraulic lines and hoses Check the torque of all fasteners pins retainers nuts and bolts Check the cutting edge Check the wire harness connector Grease the...

Page 19: ...chrome or nitro bar on the lift cylinders 2 Drive the snowplow to your storage location and remove the plow refer to Removing the Snowplow page 14 3 Pull the coupler tower forward until the lift cylinder is completely compressed 4 Apply dielectric grease to all of the wire harness connectors and install the dust caps 5 Lightly sand and use touch up paint on painted areas that are scratched chipped...

Page 20: ...ite black wire If voltage is not present the solenoid has failed or the brown wire from the small terminal of the solenoid to ground is may be disconnected or broken If voltage is present the white black wire from the small terminal of the solenoid to control may be disconnected or broken Connect or replace the wiring The hydraulic pump motor does not run 5 Power from the relay is disconnected 5 C...

Page 21: ...el refer to the Checking the Hydraulic Fluid section 2 The power ground cables or the control cable are not connected 2 Connect the cables 3 The wiring on the valve block is not connected 3 Refer to the wiring schematic 4 The battery is weak or needs replacing 4 Load a test battery and replace it if necessary 5 The pump pressure relief valve is less than 1200 psi contaminated or damaged 5 Check th...

Page 22: ...y 5 The pump pressure relief valve is less than 1200 psi contaminated or damaged 5 Check the pressure at the hydraulic lift cylinder port of the hydraulic power unit If the pressure is less than 1200 psi at the end of the lift the hydraulic pump motor may be defective the main pump pressure relief valve may be contaminated damaged set lower than 1200 psi or the pump may be worn See an authorized B...

Page 23: ...lack red has been improperly connected to the constant on 12V battery power on the vehicle allowing the plow system to continuously draw power Connect the black red wire of the vehicle side harness to the ignition on 12V source only The plow blade cutting edge does not lay flat against the ground 1 The plow blades need to be adjusted 1 Refer to Adjusting the blades The blade trips too easily 1 The...

Page 24: ...Schematics g318543 Plow Side Electrical Schematic Rev 0 24 ...

Page 25: ...g318544 Vehicle Side Electrical Schematic Rev 0 25 ...

Page 26: ... Red 12V from ignition on power source Brown Ground Green Right wing in Blue Left wing out Red Black Left wing in Red Right wing out Orange Lower White Raise White Black Motor Start Solenoid Black Yellow Auxiliary Headlight Ground Control Harness Rev 0 26 ...

Page 27: ...ocation Hydraulic Cylinder Port Location C1 Driver side angle cylinder base C2 Driver side angle cylinder rod C3 Lift cylinder base C4 Passenger side angle cylinder base C5 Passenger side angle cylinder rod Hydraulic Manifold Rev 0 27 ...

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