Bosch Rexroth VCH 08.1 Manual Download

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Electric Drives

and Controls

Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Summary of Contents for Rexroth VCH 08.1

Page 1: ...Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ...ant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr am M...

Page 3: ...Improper Use 17 3 3 Instructions with Regard to Specific Dangers 19 3 3 1 Protection Against Contact with Electrical Parts and Housings 19 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 20 3 3 3 Protection Against Dangerous Movements 20 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 22 3 3 5 Protection Against Contact With Hot Pa...

Page 4: ...ibility Test 52 5 Dimensions 53 5 1 Housing Dimensions of the IndraControl VCH 08 1 53 5 2 Housing and Mounting Dimensions of the IndraControl VAC Connection Module 54 5 3 Dimensions of the VAS 01 1 Wall Holder 57 6 Display and Operating Components 59 6 1 Operating Components 59 6 1 1 Overview 59 6 1 2 Housing of the IndraControl VCH 08 1 59 Overview 59 Ergonomics 60 6 1 3 Foil Keyboard 61 Key Pos...

Page 5: ...n Module 76 7 4 1 Overview and Important Notes 76 7 4 2 Pin Assignment of the IndraControl VAC 30 2 31 1 Connection Module 78 7 4 3 X1 DC 24 V Voltage Supply 79 7 4 4 X2 1 STOP Button 82 Pin assignment 82 7 4 5 X2 1 Emergency Stop Button 82 Pin assignment 82 7 4 6 X2 2 Enabling Button 82 Pin assignment 82 Connection Examples of the Enabling Button 83 7 4 7 X3 Ethernet Interface 85 7 5 Personality ...

Page 6: ...heel 101 Restart Options Start up 102 System Update 102 Version Information 103 Testing the Keyboard 104 9 5 4 Saving Files 104 9 5 5 File Transmission 104 10 Environmental Protection and Disposal 105 10 1 Environmental Protection 105 10 2 Disposal 105 11 Ordering Information 107 11 1 Type Designation Code 107 11 1 1 General Information 107 11 1 2 IndraControl VCH 08 1 107 11 1 3 IndraControl VCH ...

Page 7: ... modes Test runs configuring teaching and further options are available in semi au tomatic or manual special operation modes An enabling button and an emergency stop button serve as safety functions on the IndraControl VCH 08 1 The machine manufacturer is responsible for the selection of a suitable hand held terminal the wiring of safety components and the projecting of possible additional options...

Page 8: ...wheel Emergency stop button 2 circuit or stop button Foil Keyboard Display Fig 1 2 Front view of the IndraControl VCH 08 1 1 6 Connection to the Control The IndraControl VCH 08 1 hand held terminal is connected to the control via a connection module in front panel mounting At the front side a 17 pin female connector allows the comfortable connection of a IndraControl VCH 08 1 All clamps for fix wi...

Page 9: ...cuits of the running machine without acci dental shutdown of the machine Hand held terminals with red yellow emer gency stop buttons may be only looped in safety circuits if the plant is in safe state or if a certified jumpering mechanism is avail able The connection module VAC 31 1 is equipped for such devices with a bayonet ending with additional short circuit con nector The hand held terminal m...

Page 10: ...n is not pressed For connecting the IndraControl VCH 08 1 put the connector without effort to the flange of the VAC connection module Observe the latch position of the connection Older connecting cables with angled plug are fitted in a 45 angle to the horizontal Only if the connector snaps in properly the correct position is reached Now turn the knurled nut with slight pressure on the flange Devic...

Page 11: ...ld terminal if applicable Devices with red yellow emergency stop button are equipped with a bayonet ending and must snap in properly when plugged Verify all three positions of the enabling button from both sides for correct func tion during commissioning of the IndraControl VCH 08 1 and regularly during routine operation Verify the stop button or emergency stop button for correct function in safe ...

Page 12: ...Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 10 117 ...

Page 13: ...d Support on page 111 This document contains all specifications required by machinery directive 2006 42 EC In terms of the machinery the present project planning manual serves as assembly instructions 2 2 Purpose of the Document This documentation describes the Hand held Terminals IndraControl VCH 08 1 2 3 Target Group Pre conditions This document is intended for the following persons with corresp...

Page 14: ... experi ence Knowledge about the method of operation of a PLC safety regulations the method of operation of the ma chine or system Diagnostic Configurations systematic error analysis and trou bleshooting Fig 2 1 Target group prerequisites 2 4 Appropriate Use 2 4 1 Introduction Rexroth products represent state of the art developments and manufacturing They are tested prior to delivery to ensure ope...

Page 15: ...if not ex pressly stated accessories add on compo nents and other components cables conduits software and firmware is used NOTICE The IndraControl VCH 08 1 Hand held Terminal may exclusively be used with the accessories and add on components specified in this documentation Com ponents not named expressly mentioned must neither be mounted nor con nected The same applies to cables and conduits The p...

Page 16: ... is exposed to operating conditions that do not fulfill the ambient condi tions specified For instance operation under water in case of extreme variations of temperature or in extreme maximum temperatures is not al lowed Bosch Rexroth has not explicitly released the intended applications It is imperative that you also note the information given in the general notes on safety Bosch Rexroth AG DOK S...

Page 17: ...onsists of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive ele ments as well as control and power circuits which have ...

Page 18: ...ions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commissioning If you fin...

Page 19: ...lation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN standar...

Page 20: ...ng hitting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 18 117 Safety Instructions for Electric Drives and Controls ...

Page 21: ...connect electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the equi...

Page 22: ... 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic in sulation to extra low voltage circuits On components of an electric drive and control system provided by Bosch Rexroth all connections and terminals with voltages between 5 and 50 volts are PELV Protective Extra Low Voltage systems It is allowed to...

Page 23: ...ons applicable to the installation or machine must be taken into consideration Unintended machine movements or other malfunctions are pos sible if safety devices are disabled bypassed or not activated To avoid accidents injury and or property damage Keep free and clear of the machine s range of motion and moving machine parts Prevent personnel from accidentally entering the machine s range of moti...

Page 24: ...ring aids in proximity to electric components Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored repaired or mounted If it is necessary for somebody with a heart pacemaker to enter such ...

Page 25: ...y goggles safety shoes safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of falling 3 3 7 Battery Safety Batteries consist of active chemicals in a solid housing Therefore improper handling can cause injury or property damage Risk of injury by improper handling Do not attempt to reactivate low batteries by heating or ...

Page 26: ... environmentally friendly Dispose of agents harmful to the environment separately from other waste Observe the national regulations of your country 3 4 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe cific signal words DANGER WARNING CAUTION or NOTICE and where required a safety alert symbol in accordance with A...

Page 27: ... compliance with this safety instruction property damage could occur DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 25 117 Safety Instructions for Electric Drives and Controls ...

Page 28: ...Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 26 117 ...

Page 29: ...Display Display 3 8 76 8 x 57 6 mm STN backlit LC display 320 x 240 pixels 262 5 gray scales Keyboard type Foil keyboard with tactile feedback Keys designed for thumb operation Left right hand operation Number of keys 40 foil keys with mechanical pressure point Display elements 12 state LEDs Surface Front panel Color RAL 7035 light gray Degree of protection Front panel IP 65 according to EN 60529 ...

Page 30: ...ductive load Circuit 1 145 mJ 1 16 H at DC 24 V 500 mA DC13 acc to EN 60947 5 1 145 mJ 1 16 H at DC 24 V 500 mA DC13 acc to EN 60947 5 1 Reverse voltage protection Yes Short circuit and overload protection Circuit 1 Yes Circuit 2 Yes Switching cycles Switch position 2 105 Switch position 3 5 x 104 Actuating force From switch 1 to 2 5 N typically From switch 2 to 3 20 N typically Fig 4 4 Technical ...

Page 31: ...ical data of the IndraControl VAC 30 2 4 6 IndraControl VAC 31 1 Connection Module Connections 1 x Ethernet connection RJ 45 10 100 Base T Emergency stop button Isolated contact Terminal connected Enabling button 17 pin bayonet flange to the hand held terminal Voltage supply 24 V see IndraControl VCH 08 1 Jumpering the stop button circuit with unplugged hand held terminal Screwable short circuit c...

Page 32: ...27 Max shock 25 g 11 ms IEC 60068 2 27 Fig 4 8 Ambient conditions of the IndraControl VCH 08 1 4 8 Accessories Wall holder For stationary operation or for storage VAS 01 1 Wall holder with cable holder Connecting cable Torsional bending and impact strength with ready made 17 pin round connector VAS 05 1 8 m RKS0011 16 0 RKS0012 016 0 16 m extension cable for devices with stop button 16 m extension...

Page 33: ...old standards In terms of the machinery the present project planning manual serves as as sembly instructions for the machine manufacturer 98 37 EC ancient standard 2006 42 EC new standard Emergency stop Emergency stop Fig 4 12 Emergency stop button Standards EN 60204 1 1997 ancient standard EN 60204 1 2006 new standard Enabling device Enabling device is designated as enabling button in the present...

Page 34: ... emission stand ard for industrial environments Fig 4 16 Examination of the conformity regarding the EMC directive Other standards For the design of the safety concept some parts of the following legally not bounded European standards has been used General procedure and safety principles Standard Meaning EN ISO 12100 1 2003 Safety of machinery basic concepts gen eral priciples for design part 1 Ba...

Page 35: ...re ments for the design of displays and con trol actuators part 2 Displays EN 894 3 2000 Safety of machinery ergonomics require ments for the design of displays and con trol actuators part 3 Control actuators Fig 4 20 Ergonomics Stability and impermeability of the housing Standard Meaning EN 60529 1991 Degrees of protection by the housing EN 61131 2 2003 chapter 12 Programmable logic controllers p...

Page 36: ...opean Union is the creation of an Internal market within Europe and linked to this the reduction of trade barriers In order to achieve this goal the European Treaties guarantee four freedoms Free movement of goods Right of establishment Free movement of services Free movement of capital Free movement of goods means that quantitative import restrictions on goods are prohibited between the member st...

Page 37: ... range of application of the Machinery Directive The fundamental require ments that the Machinery Directive places on the manufacturer are as follows To perform a hazard and risk analysis To comply with the integration of safety principles To compile and keep a technical construction file To provide solutions according to the latest state of the art Presumption of conformity by means of harmonised...

Page 38: ...technical construction file contains all the documents that are required to prove the safety of the machinery safety component These are for example A complete drawing of the machinery or safety component including con trol circuit diagrams Hazard and risk analysis Calculations Research and test results A list of the basic safety requirements of the Machinery Directive applica ble to the machine a...

Page 39: ...nal Notes on the enabling button 4 13 Further Information on the Machinery Directive MD General Information The Machinery Directive MD 2006 42 EC is valid from 29th December 2009 without any transition period This means that all machines and safety com ponents that will be brought to market after this date have to comply with this new MD and its harmonised standards For Bosch Rexroth hand held thi...

Page 40: ...s not available for the enabling button as this button consists of the mechanic element and the electronic evaluation This means that Bosch Rexroth specifies MTTFd and DC values and derived from these values also Category PL and PFH for the enabling button as a whole starting from the button element up to the clamps within the con nection box Relationship between Performance Level PL and Safety In...

Page 41: ...n has been added The selection of the PL has to be done by the manufacturer of a machine de pending on the real risk potential The risk potential will be determined from a risk and hazard analysis In case of hazards that can cause irrevisible injury or death usually a Performance Level not less than PL d is required The cate gory of the Performance Level determines if the system has been built in ...

Page 42: ...Terminal has the advantage that the operator can get very close to the operating area At the same time the danger of misuse increases with mobility since in remote locations where it is not possible to observe the operating area machine move ments can also be set in motion with the Hand held Terminal knowingly or unknowingly The machine operator therefore has to find the right compromise between n...

Page 43: ...on must not cause any uncontrol led restart of the machine Irrespective of whether a handheld terminal has an emergency stop button or not permanently installed universally identifiable and easily accessible emergency stop buttons must be provided at selected points around the machine in every case Application of Emergency Stop But ton and Stop Button on the Indra Control VCH 08 1 The Machinery Di...

Page 44: ...ed yellow button could be taken for such an operating ele ment and the confusion could lead to a dangerous situation In this case the professional organization demands organisatory measures for ele minating the danger e g shutting away the device Notes on the enabling button Many machines feature a normal operation mode as well as a special operation mode The machine fulfils its primary mission in...

Page 45: ...r 1 are allowed for the enabling function i e stopping the machine with the enabling button must always be combined with switching off the power supply to the drive mechanism In order to prevent incorrect permanent activation of the enabling button by mechanical fixing devices it is recommended to limit the maximum duration of an accepted enabling This must be achieved by means of a control locate...

Page 46: ...l device Atmospheric discharges are simulated according to the international test stand ard IEC 61000 4 5 EN 61000 4 5 for Europe Electromagnetic compatibility EMC Part 4 5 Testing and measurement techniques Surge immunity test The relevant international product standard for control systems IEC61131 2 EN61131 2 for Europe divides the areas of application into zones Higher or lower levels of interf...

Page 47: ...ces Induced by High Frequency Fields IEC 61000 4 8 Power Frequency Magnetic Field Immunity Test IEC 61000 4 11 Voltage Dips Short Interruptions and Voltage Variations Immunity Test All the international standards listed here are also available as European stand ards The product standard IEC 61131 2 demands testing to these standards and also defines the severity level Technical systems as interfer...

Page 48: ...prevent the device from transmitting interference via its interfaces The cable shield basically connects two shielded housings together Therefore the cable shield must be connected directly to the shielded housings of the sensitive electronics connection points Particular attention should be paid to the connection between the cable shield and the shielded housings of the de vices In order that the...

Page 49: ...er housing and the shielded housing of the device The line filters must therefore be placed directly at the inlet to the shielded housing of the device and a very good connection must be made between the metal housing of the filter and the shielded housing of the device If placement at the inlet is not possible for reasons of space partly shielded connection lines must be used In doing so the foll...

Page 50: ... chokes or the installation of ferrite loops in the power supply line Many exam ples of this can be found in motor lines that are fed by frequency inverters Such chokes see the following figures suppress common mode interference cur rents IS and allow the operating currents IB to pass unhindered It should be noted that the operating currents in the core produce self cancelling magnetic fields so t...

Page 51: ...able Power supply lines in the control cabinet are usually unshielded They are therefore laid outside the IndraControl VCH 08 1 cable shield in order to prevent a coupling with the sensitive data lines The unshielded control and power supply lines are either filtered on entry into the shielded housing of the IndraControl VCH 08 1 or separated from the electronics in such a way that any interferenc...

Page 52: ...ses a range of interference sources such as servo drive modules transformers contactors and relays is present in the control cabinet It is there fore necessary to run the cable shield from the connector housing control cabinet to the control continuous connection from the hand held terminal to the control When using the appropriate connection module and a shielded Bosch Rexroth AG DOK SUPPL VCH 08...

Page 53: ...able parts of the following harmonized European standards EN 61131 2 2003 Important notes The emergency stop button or stop button as well as the enabling button are safety components Directive 2006 42 EC Appendix V of the safety control circuits of a machine Therefore the fundamental safety requirements in ac cordance with Appendix I of the Machinery Directive can only be met with all safety cont...

Page 54: ...e in its delivery status ex works After having modified the device the UL CSA compliance must be verified 4 18 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state of the art of technology As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and drives it c...

Page 55: ...aControl VCH 08 1 The width of the IndraControl VCH 08 1 252 mm and the height is 240 mm Fig 5 1 Dimensions of the IndraControl VCH 08 1 DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 53 117 Dimensions ...

Page 56: ...nsions of the IndraControl VAC Connection Module Fig 5 2 Housing and mounting dimensions of the IndraControl VAC 30 2 Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 54 117 Dimensions ...

Page 57: ...169 100 154 25 36 13 Fig 5 3 Mounting depths IndraControl VAC 30 2 DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 55 117 Dimensions ...

Page 58: ...169 100 154 70 33 13 Fig 5 4 Mounting depths IndraControl VAC 31 1 Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 56 117 Dimensions ...

Page 59: ...5 3 Dimensions of the VAS 01 1 Wall Holder Fig 5 5 Rear view and side view VAS 01 1 DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 57 117 Dimensions ...

Page 60: ...Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 58 117 ...

Page 61: ...ating Commands of the Operating Ele ments on page 98 6 1 2 Housing of the IndraControl VCH 08 1 Overview An enabling button with two actuators that can be used appropriately wired and evaluated in safety circuits up to category 3 EN ISO 13849 1 2008 is integra ted in the IndraControl VCH 08 1 Fig 6 1 Front view IndraControl VCH 08 1 DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand h...

Page 62: ...integra ted in the bottom part of the housing Ergonomics Functional multi grip Round housing Different grip positions Left right hand operation Operation on a table Operation in wall holder Cable routing on the left or right side of the housing by easy shifting Well readable display Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 60 117 Display and Op...

Page 63: ...r side of the housing The enabling button consists of single switching elements and can be used in safety circuits up to category 3 PLd according to EN ISO 13489 1 if the evaluation is appropriate For this purpose the two circuits have been electrically isolated and designed in a redundant manner In operation modes with enabling button one of the actuators of the Hand held Terminal IndraControl VC...

Page 64: ... The following additional components to operate controls and installations are available Override potentiometer Electronic handwheel Override Potentiometer If the IndraControl VCH 08 1 is equipped with an override potentiometer it is evaluated in the device via a software and is transmitted to the control as 4 bitGrayCode via a real time prototcol The override potentiometer can be used for differe...

Page 65: ...ing upper limit values and lower limit values System variable Lower limit Upper limit Basic setting LcdContrast 1 31 15 Fig 6 4 Values If you don t configure the LcdContrast system variable the basic setting is used during the device initialization As soon as you have set the system variable the contrast can be set as follows Make sure that you are already in the image in which the system variable...

Page 66: ...elease special key has to be pressed Fig 6 5 Editing keys IndraControl VCH 08 1 If the Shift or ShiftCase system variables are configured A to Z and some punctuation marks and special characters can be entered 6 5 3 Function Keys The key function of the function keys can be assigned freely see Softkey func tionality The function keys can be used either as direct keys for menu control or for trigge...

Page 67: ... The navigation keys can be configured for direct selection of any images How ever this does not apply for the Scroll key In the editor the navigation keys move the cursor according to the arrow direction Fig 6 8 Navigation keys IndraControl VCH 08 1 6 5 6 Special keys The IndraControl VCH 08 1 features the following special keys DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held...

Page 68: ...tion during editing operation Print The Print key can be configured for activating different printing processes Help The Help key always displays the current help text online help The system messages are always in plain text Apply data The Apply data Enter key is used for terminating the data input During the start up dialog the setup dialog is called if the Apply data key is actuated Bosch Rexrot...

Page 69: ...H 08 1 7 1 2 Laying the Cables After opening the cable chamber the connection lines can be layed as illustrated in the chapters below Before opening the IndraControl VCH 08 1 please observe the following notes DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 67 117 Pin Assignments of the IndraControl VCH 08 1 ...

Page 70: ... malfunctions due to incorrectly snap ped in connectors NOTICE Ensure that the S22 and S4 S11 connectors correctly snap in when you plug them in Possible malfunctions due to incorrectly closed cable chamber NOTICE Advice on closing the cable chamber The seal must be clean and intact and be situated at the correct position in the cable chamber cover No cables may be clamped The cable chamber cover ...

Page 71: ...op button Optionally the IndraControl VCH 08 1 device is also available with a grey stop button instead with a red yellow emergency stop button In practical terms the gray stop button has the same functionality as the red yellow emergency stop button By means of its coloring the gray stop button is to prevent the operator from using the emergency stop button when the hand held terminal is discon n...

Page 72: ... are active the control is ready for operation If the 17 pin connector of the IndraControl VCH 08 1 is screwed on the Indra Control VAC 30 2 connection module NC contacts ST1 1 and ST1 2 are switched in the stop circuits via leading contacts The IndraControl VCH 08 1 is still without voltage supply and the stop button has no effect If the 17 pin connector is completely screwed on the connection mo...

Page 73: ...t meet the category in accordance with EN ISO 13849 1 which is defined by means of the risk as sessment in accordance with EN ISO 14121 1 of the machine The IndraControl VAC 31 1 is designed for the connection of a hand held ter minal with red yellow emergency stop button The both channels of the emer gency stop button are directly looped in the safety circuit In order to operate the plant without...

Page 74: ...E Before commissioning the IndraControl VCH 08 1 do observe that the emer gency stop button is not pressed Fig 7 7 Connection diagram connection module VAC 31 1 Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 72 117 Pin Assignments of the IndraControl VCH 08 1 ...

Page 75: ...The following chapters contain more detailed information on the enabling but ton chapter 7 3 2 Enabling Function on page 73 chapter 7 3 3 Functioning on page 74 chapter 7 3 4 Enabling on page 74 chapter 7 3 5 Panic on page 75 chapter 7 3 6 Foreseeable Misuse of the Enabling Switch on page 76 The pin assingment and a connection example of the enabling device is con tained in chapter 7 4 6 X2 2 Enab...

Page 76: ...button Switching contact 1 Home position Is not pressed Off opened 2 Enabling Is pressed On closed 3 Panic Is pressed strong Off opened Fig 7 9 Switch positions of the enabling button Non functioning enabling device can have le thal consequences WARNING The enabling switch must be tested cyclically every 6 months by pressing the panic position Watch the machine performing the panic function after ...

Page 77: ...n be fulfilled by the enabling switch up to the output terminal K4 within the connection module Observe that the entire concept of the machine must be laid out ac cording to the above mentioned principles The monitoring of the simultaneity by the monitoring device is necessary be cause otherwise maybe a failure culmination would not be recognised and this would cause the safety loss Example Exampl...

Page 78: ...t be used as only component for initiating dangerous states For initiating dangerous states a second intentional start command is necessary button on the hand held terminal Only the person who operates the enabling button is allowed to work in the dangerous area For further information regarding the enabling button do observe also chapter 4 Technical Data on page 27 7 4 Connection of the IndraCont...

Page 79: ...t be fused ap propriately in the final application The max allowed fuse is 2 A Personal injury due to wrong project planning WARNING The hand held terminal must be projected correctly by the machine man ufacturer according to the risk assessment The following safety aspects must be taken into consideration Correct cable length for working area limitation Emergency stop button and stop button are n...

Page 80: ...d IN X1 2 pin4 Terminal connected OUT X2 1 pin1 Stop button or emergency stop button 1 IN X2 1 pin2 Stop button or emergency stop button 1 OUT X2 1 pin3 Stop button or emergency stop button 2 IN X2 1 pin4 Stop button or emergency stop button 2 OUT X2 2 pin1 Enabling button 1 IN X2 2 pin2 Enabling button 1 OUT X2 2 pin3 Enabling button 2 IN X2 2 pin4 Enabling button 2 OUT Fig 7 14 Pin assignment of...

Page 81: ...t The pins 4 and 3 of the terminal blocks X1 1 and X1 2 are not available on the IndraControl VAC 30 1 All existing pins of the VAC 30 1 connection module are compatible with the IndraControl VAC 30 2 pins 7 4 3 X1 DC 24 V Voltage Supply All internally required voltages are generated with electrical isolation via a DC DC converter The connection is designed as male connector strip S 3 50 mm pin sp...

Page 82: ... ones resulting from an uncon trolled three phase bridge circuit without smoothing and with a ripple factor see DIN 40110 10 75 section 1 2 of 5 are allowed That results in the greatest absolute value of 30 2 V as upper voltage limit The lowest obsolete value of 18 5 V is the lower voltage limit Fig 7 17 Limit values of the DC 24 V voltage Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth Indr...

Page 83: ...Wiring of the DC 24 V power connection to the hand held terminal DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 81 117 Pin Assignments of the IndraControl VCH 08 1 ...

Page 84: ... stop button 2 OUT Fig 7 20 Pin assignment of the X2 1 emergency stop button Risk of injury due to malfunction of the stop button or emergency stop button DANGER The circuit of the stop button or emergency stop button might be operated with a maximum of 30 V and must be protected with a 2 A fusible cut out 7 4 6 X2 2 Enabling Button Pin assignment Pin Signal name X2 2 pin1 Enabling button 1 IN X2 ...

Page 85: ...The monitoring of the simultaneity by the monitoring device is necessary be cause otherwise maybe a failure culmination would not be recognised and this would cause the safety loss Example If one channel of the enabling button switches to the enabled state as a result of a failure and after some time the second channel also switches to the enabled state as a result of an failure then no de energis...

Page 86: ...tions described in the PILZ operating manual for the PNOZ s6 1 device For calculating the whole safety function ena bling the monitoring device and all subsequent components have to be taken into consideration Fig 7 22 Connection example with PILZ PNOZ s6 1 monitoring device Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 84 117 Pin Assignments of the...

Page 87: ...atest identifying that re enabling is no longer possible In case of short circuit the monitoring device switches to ERROR state and has to be turned OFF and ON again after resolving the error 7 4 7 X3 Ethernet Interface The embedded terminal can be connected to an Ethernet network via an Ethernet interface RJ45 female connector 8 pin Type Ethernet 10Base T 100Base X Cable length Max 65 m category ...

Page 88: ...s see chapter 9 2 6 Rexroth Settings on page 95 These settings are saved in the IndraControl VAC 30 2 31 1 con nection module Network settings from the file in In draControl VAC 30 2 31 1 In certain cases the memory function of the IndraControl VAC 30 2 31 1 func tion module is not available e g if the IndraControl VCH 08 1 is wired directly in the control cabinet or if the VAC 30 2 31 1 is defect...

Page 89: ...ill subsequently restart with the settings determined in Rexroth settings Check Rexroth settings after successful registration of the internal file Priority of the network settings from the IndraControl VAC 30 2 31 1 connection module If on switching on the IndraControl VCH 08 1 an IndraControl VAC 30 2 31 1 with memory function is recognized and the data for network configuration has been success...

Page 90: ...l VCH 08 1 starts with the internally saved settings In both cases this is communicated by the output sequence as illustrated in 7 25 7 26 and 7 27 Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 88 117 Pin Assignments of the IndraControl VCH 08 1 ...

Page 91: ...t cables are not broken or crushed Replace damaged parts immediately 8 2 LCD Display A fading backlight causes a progressive deterioration of the LCD display s readability so that a backlight exchange is required For further information please contact the Bosch Rexroth Service see chapter 12 Service and Sup port on page 111 8 3 Maintenance of the IndraControl VCH 08 1 The IndraControl VCH 08 1 des...

Page 92: ...Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 90 117 ...

Page 93: ...alibration to delete the registry image update etc Rexroth Settings 9 2 Starting IndraControl VCH 08 1 9 2 1 General Information Following setting options for IndraControl VCH 08 1 are available Select in Start up Applikation if you want to start the customer applica tion or change the system settings see chapter 9 2 Starting IndraControl VCH 08 1 on page 91 In Service Applikation the log in passw...

Page 94: ...he navigation are carried out via the foil key board For some function the following key assignment apply see fig 9 2 Key assignment of the start up dialog on page 93 Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 92 117 Software ...

Page 95: ...tUp Application In this dialog the system settings can be started by selecting Service button or the customer application can be started by selecting Run The cursor keys can be used for the selection If you should not have finished the selection within five seconds the customer application starts automatically DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexr...

Page 96: ...n see chapter 9 2 2 StartUp Application on page 93 In the service dialog the network and the hardware can be configured After having called the service dialog the password is retrieved see fig 9 4 Entering the password on page 94 The standard password is Enter the password via the foil keyboard only Fig 9 4 Entering the password If the correct password has been entered the service dialog is displa...

Page 97: ...override and handwheel Display of the image version Activation of a system update Testing the foil keyboard Please find more detailed information on the setting dialogs in chapter 9 5 3 Configuration Tool Config Tool on page 100 9 2 6 Rexroth Settings Start the Rexroth Settings via the Rexroth Settings button in the service dia log see fig 9 5 Service dialog on page 95 The Rexroth Settings dialog ...

Page 98: ...nual input of the Subnet Mask Gateway Manual input of the gateway Fig 9 7 Visualization and communication settings Visualization Data Source The visualization software can be filed locally on the IndraControl VCH 08 1 or be filed on the control to be visualized Control IP The IP address of the control to which the visualization interface should be connected Upload from Data Source Bosch Rexroth AG...

Page 99: ...fo Page The Info Page tab provides information on software versions and memory lo cations for the Bosch Rexroth Service After having edited the values and confirmation with the ENTER key the data is written back into the connection module or into the local file Then the Indra Control VCH 08 1 is started newly so that the network driver is initialised with the modified data 9 2 7 Basic Settings All...

Page 100: ...e operating elements can be evaluated by means of a function block The bit assignment within the function block to the operating elements is specified and cannot be modified by the user The keys of the navigation key block are not transmitted into the control UDP bit Function block Control VEH VCH Note 0 Data 0 7 L1 M key 1 Data 0 6 L2 M key 2 Data 0 5 L3 M key 3 Data 0 4 L4 M key 4 Data 0 3 L5 M ...

Page 101: ...1 39 Data 4 0 40 Data 5 7 41 Data 5 6 42 Data 5 5 43 Data 5 4 44 Data 5 3 OvR 3 OvR 3 Override 45 Data 5 2 OvR 2 OvR 2 Override 46 Data 5 1 OvR 1 OvR 1 Override 47 Data 5 0 OvR 0 OvR 0 Override 48 Data 6 7 HW 15 HW 15 Handwheel 49 Data 6 6 HW 14 HW 14 Handwheel 50 Data 6 5 HW 13 HW 13 Handwheel 51 Data 6 4 HW 12 HW 12 Handwheel 52 Data 6 3 HW 11 HW 11 Handwheel 53 Data 6 2 HW 10 HW 10 Handwheel 54...

Page 102: ...nction control of operating elements and setting of the start up function The Config Tool can be called in the start up mask as follows Service Configuration Tool The appearance of the Config Tool depends on operating elements installed in the IndraControl VCH 08 1 menus for OV potentiome ter joystick and handwheel are displayed only if the operating elements are also integrated in the device If y...

Page 103: ...e is output also as number After having finished the calibration this number displays the current value of the potentiometer value range 0 to 127 Display Settings The Display Touch tab is contained in the Config Tool see chapter 9 5 3 Configuration Tool Config Tool on page 100 Fig 9 12 Dialog for display settings In this dialog the brightness and contrast can be set Zero Point Setting of the Handw...

Page 104: ... is reset to 0 Restart Options Start up The Startup tab is contained in the Config Tool see chapter 9 5 3 Con figuration Tool Config Tool on page 100 Fig 9 14 Dialog for restart The setting option on the Startup tab are in preparation and therefore they are currently without function System Update The Sysstem Image tab is contained in the Config Tool see chapter 9 5 3 Configuration Tool Config Too...

Page 105: ...k override po tentiometer control panel etc Check File The selected file can be checked for validity Check File is only active if a valid image file has been selected Start Update Click on Start Update to start the update and to display the progress Start Update is only active if a valid image file has been checked successfully for validity by Check File Clear Registry If this option is selected t...

Page 106: ...d By pressing a key the assigned Virtual Key Code HEX and the Event press ed are displayed By releasing a key the assigned Virtual Key Code HEX and the Event re leased are displayed 9 5 4 Saving Files Saving files has to be carried out in the FlashDrv directory The contents of further directories are not saved during switching off 9 5 5 File Transmission Transmission via ActiveSync Please refer to...

Page 107: ... free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries a...

Page 108: ...f plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 106 117 Environmental Protection and Disposal ...

Page 109: ...inal and the VAC 30 2 31 1 con nection modules are available according to the following type designation codes 11 1 2 IndraControl VCH 08 1 Fig 11 1 Type designation code for IndraControl VCH 08 1 DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 107 117 Ordering Information ...

Page 110: ...e for IndraControl VCH 08 1 special device 11 1 4 IndraControl VAC 30 2 Fig 11 3 Type designation code for the IndraControl VAC 30 2 connection mod ule Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 108 117 Ordering Information ...

Page 111: ... Spare Parts 11 3 1 Connecting Cables Order code Parts number Description VAS05 1 002 008 CP R911171694 Connecting cable for IndraControl VCH 08 1 17 pin stop button VAS05 1 002 0M5 NN R911171027 Connecting cable for IndraControl VCH 08 1 17 pin stop button 0 5 m VAS05 1 002 008 CQ R911171957 Connecting cable for IndraControl VCH 08 1 17 pin emergency stop button VAS05 1 002 0M5 CQ R911171958 Conn...

Page 112: ...emergency stop button RKS0012 016 0 R911171950 Extension cable 16 m for VAS05 1 002 0M5 CQ emergency stop button Fig 11 6 Parts number for conneting cables for IndraControl VCH 08 1 Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 110 117 Ordering Information ...

Page 113: ... 40 49 41 E mail service svc boschrexroth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especially ...

Page 114: ...Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 112 117 ...

Page 115: ...declaration of conformity 51 Editing keys 64 Electrical safety and fire protection Standards 33 E Electric drive system 15 Electromagnetic compatibility EMC 43 Electronic handwheel 62 EMC directive Examination of conformity 32 EMC measures 46 Emergency stop button 38 69 Standards 33 Emergency stop button X2 1 on VAC 30 con nection module 82 Enabling 74 Enabling button 38 73 74 Connection examples ...

Page 116: ...erating elements 61 Saving files 104 Service dialog 94 Shielding inside the control cabinet 50 Short circuit and overload protection 74 Significant components 105 SIL 38 Software 91 Config Tool 95 Customer application 94 Rexroth Settings 95 Service dialog 94 StartUp Application 93 Spart parts 109 Special keys 65 Stability and impermeability of the housing Standards 33 Standard password 94 Standard...

Page 117: ...V voltage supply 79 X2 1 Emergency stop button 82 STOP button 82 X X2 2 Enabling button 82 X3 Ethernet interface 85 Z Zero point of the handwheel 101 DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 115 117 Index U ...

Page 118: ...Bosch Rexroth AG DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal 116 117 ...

Page 119: ...Notes DOK SUPPL VCH 08 1 PR02 EN P Rexroth IndraControl VCH 08 1 Hand held Terminal Bosch Rexroth AG 117 117 ...

Page 120: ...SUPPL VCH 80 1 PR02 EN P R911320190 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics ...

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