Bosch REXROTH IndraLogic VEP 30.5 Operating Instructions Manual Download

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The Drive & Control Company

IndraLogic

VEP xx.5

Embedded Terminals

with

Profibus

Master

Edition

Operating Instructions

R91137365

Summary of Contents for REXROTH IndraLogic VEP 30.5

Page 1: ...The Drive Control Company IndraLogic VEP xx 5 Embedded Terminals with Profibus DP Master Edition 01 Operating Instructions R911373657 ...

Page 2: ... AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documen tation and the availability of the product Editorial Department Development...

Page 3: ... graphic explanation on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 Storage media 6 5 2 External 24 V power supply unit 6 5 3 Lithium battery 6 5 4 Wear parts 6 6 Ambient conditions 7 7 Technical data 8 7 1 Front panel of the Embedded Terminals 8 7 2 Weight 9 7 3 E STOP button VEP30 5DPU 9 8 Standards 10 8 1 Standards used 10 8 2 CE Marking 11 8 2 1 Declaration of ...

Page 4: ...n notes 19 10 3 Mounting the Embedded Terminals VEP 30 5EFU 19 10 3 1 Mounting cut out 19 10 3 2 Mounting dimensions of the VEP 30 5EFU 21 10 4 Mounting the VEP 30 5DPU 21 10 4 1 Mounting at standardized VESA support arm 23 10 4 2 VESA support arm 24 10 5 Electric connection 24 11 Commissioning 25 12 Device description 26 12 1 Variants 26 12 2 Display and operating components 26 12 2 1 Operating a...

Page 5: ...3 15 Ordering information 34 15 1 Accessories and spare parts 34 15 2 Type code VEP 30 5 35 16 Disposal 36 16 1 General Information 36 16 2 Take Back 36 16 3 Packaging 36 16 4 Batteries and accumulators 36 17 Service and support 37 Index 39 Embedded Terminals with Profibus DP Master Bosch Rexroth AG Table of Contents DOK CONTRL VEP XX 5 IT01 EN P III ...

Page 6: ...Bosch Rexroth AG Embedded Terminals with Profibus DP Master IV DOK CONTRL VEP XX 5 IT01 EN P ...

Page 7: ...move faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target groups product phases and ac tivities of the target group Purpose This document instructs the technical staff of the machine manufacturer on how to perform the mechanical and electrical installation safely and on how to com mission the Embedded Terminal...

Page 8: ...rives and Controls GmbH D 64711 Erbach Made in Germany BTV40 1AHB 256S P5C UN FW UN IN 3AC 230V 50760Hz IN OUT 10 7 5 5 5 1 5 1 5A max I C B T V SW Version V0 002 MNR 1070170021 101 03W19 7261 IND CONT EQ 17YB SN 123456814 15 16 Made in Germany UN AC 230V 115V IN 0 7A 1 4A MNR 1070086255 101 V Nr 1 TYP PCPNL PEN400J1287 IS110 T Bosch Rexroth Electric Drives and Controls GmbH D 64711 Erbach SN 0040...

Page 9: ... detailed description of the Rexroth CE Settings please refer to the project planning manual Rexroth IndraControl V Devices Operating Systems see tab 1 1 Related documents on page 2 2 2 Scope of delivery Embedded Terminal VEP xx 5 Assembling kit Safety instructions Device certificate Additional scope of delivery for the VEP30 5DPU device Cable grommets 3 Use of the safety instructions 3 1 Structur...

Page 10: ... attention to the safety instruction and also pro vides information on the severity of the hazard The safety alert symbol a triangle with an exclamation point which precedes the signal words danger warning and caution is used to alert the reader to per sonal injury hazards DANGER In the event of non compliance with this safety instruction death or serious in jury will occur WARNING In the event of...

Page 11: ...ments Danger of destruction of the device if not ex pressly stated accessories mounting parts and other components cables lines software and firmware are used NOTICE The Embedded Terminals may be used only as intended and with the accesso ries mounting parts and other components specified in this documentation Components that are not expressly mentioned must neither be attached nor connected The s...

Page 12: ...t Flash card for Win 7 Compact Firmware Tab 5 1 Storage media for the Embedded Terminals 5 2 External 24 V power supply unit Ordering code Part number Description VAP01 1H W23 024 010 NN R911171065 External 24 V power supply unit for IndraControl V devices Tab 5 2 External 24 V power supply unit for the operator display 5 3 Lithium battery Ordering code Part number Description CAP01 1 B2 R91117080...

Page 13: ...dity 5 Max relative humidity 75 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not al lowed Corresponds to climatic class 2K2 acc to EN 60721 3 2 Min relative humidity 5 Max relative humidity 85 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not al lowed Corresponds to climatic class 1K2 acc to EN 60721 3 1 Air pressure Up to 2 000 m above sea leve...

Page 14: ...2 GB Voltage supply 24 V DC use a 24 V power supply unit acc to DIN EN 60742 classification VDE 0551 for example the power supply unit VAP01 1H W23 024 010 NN part number R911171065 Input voltage range 24 V DC 19 V to 30 V Emitted interference and surge im munity Umax 35 V for t 100 ms Maximum input current 1 5 A for 24 V DC Maximum inrush current 7 A 6 ms Maximum power consumption at maximum conf...

Page 15: ...en surface may camber due to high air humidity or high temperatures This does not impair the function of the touch screen Blistering is no cause for a complaint The installed displays comply with class 2 specified according to ISO 13406 2 Pixel errors in the specified range are no cause for a com plaint 7 2 Weight VEP 30 5EFU touch screen keys 2 3 kg VEP 30 5DPU touch screen operating elements E S...

Page 16: ... for 24 V power supply unit safe separation EN 61131 2 24 V current supply requirements ISO 13850 Safety of machinery E STOP principles for design EN 60664 1 Overvoltage category II EN 60529 Degrees of protection including housings and installation com partments EN 60068 2 6 Vibration test EN 60068 2 27 Shock test EN 60721 3 1 to 3 Classification of environmental conditions UL 508 Industrial Contr...

Page 17: ...e ments Standard Title Edition DIN EN 61000 6 4 VDE 0839 6 4 Electromagnetic Compatibility EMC Part 6 4 Generic standards Emission standard for indus trial environments IEC 61000 6 4 2006 September 2007 DIN EN 61000 6 2 VDE 0839 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic standards Noise immunity for industrial environments IEC 61000 6 2 2005 March 2006 Tab 8 2 Standards for electromagn...

Page 18: ...ng Connection type Plug in connector XCF1 XCF2 Slot for Compact Flash card XCF1 Primary Master XCF2 Primary Slave 2 Compact Flash card X7E1 X7E2 Network connection Ethernet 10 Base T or 100 Base X 2 RJ45 Without function XUSB USB interfaces USB 1 and USB 2 2 USB type A X1S Voltage supply 24 V DC Connector strip BL grid 3 5 mm 5 ping X7P Profibus DP master D Sub socket 9 pin X7E3 X7E4 Ethernet base...

Page 19: ... USB devices e g keyboard switch off if the power consumption is exceeded The max power consumption of one USB connector must not ex ceed 500 mA If the maximum power consumption is exceeded a message displays that the USB devices are disabled The USB devices are enabled as soon as the power consumption of one USB connector is below 500 mA Embedded Terminals with Profibus DP Master Bosch Rexroth AG...

Page 20: ...name XETH1 X7E1 X7E2 Tab 9 2 Ethernet network interface Ethernet interface Status and diagnostic displays LED Link On Connection to network available Off No connection Flashing Communication is running LED Status On Communication is running Off No communication LED Speed Off 10 MB Green 100 MB Yellow 1 GB 9 5 24 V DC voltage supply X1S Cables up to a max conductor cross section of 1 5 mm2 can be c...

Page 21: ...ection fire hazard This is caused by grounding the 0 V in the operator terminal and simultaneously by grounding the 0 V load PELV Damage to the Embedded Terminal caused by polarity reversal and input voltages that are too high NOTICE The Embedded Terminals are designed reverse voltage protected Polarity rever sal of the 24 V voltage supply at the X1S does not damage the device Overvolt age more th...

Page 22: ... Reference potential 6 VP Supply voltage plus 7 NC 8 RxD TxD N Transmit receive 9 NC Tab 9 4 Pin assignment of the Profibus master interface DP M X7P 9 7 2 Technical data of the Profibus master interface Interface data Communication interface Profibus DP max 12 Mbaud isolated Diagnostic interface RS232C 9600 bauds non isolated Tab 9 5 Technical data of the Profibus Master interface 9 7 3 Status an...

Page 23: ... display of the Profibus field bus module 9 8 Ethernet field bus interface X7E3 X7E4 Plug type RJ45 socket 8 pin Cable length 100 m max Number 2 Maximum data transfer rate 10 100 MBit and 1 GBit Plug name X7E3 X7E4 Tab 9 7 Ethernet connection Ethernet interface Status and diagnostic displays LED Link On Connection to network available Off No connection Flashing Communication is running LED Status ...

Page 24: ...ont view Device Height mm Width mm Display size VEP 30 5EFU 200 296 8 4 VEP 30 5DPU 280 246 8 4 Tab 10 1 Housing dimensions 10 1 2 Top view Fig 10 2 Top view VEP 30 5 EFU Bosch Rexroth AG Mounting demounting and electric installation Embedded Terminals with Profibus DP Master 18 41 DOK CONTRL VEP XX 5 IT01 EN P ...

Page 25: ...uting Use strain reliefs for all cables Keep the maximum distance possible from interference sources 10 3 Mounting the Embedded Terminals VEP 30 5EFU 10 3 1 Mounting cut out Damage to the front panel or to the touch screen and the IP degree of protection is not maintained due to incorrect installation NOTICE Mount the devices without mechanical stress Provide a sufficiently sized front cut out Pro...

Page 26: ...ert the mounting bolts M4 into the drilled holes 3 Fasten the Embedded Terminal by screwing the nuts at the rear side of the mounting bolts 1 1 Mounting bolt Fig 10 4 Rear view Position of the mounting bolts exemplary illustration Damage to the mechanics caused by wrong tightening torque NOTICE Tighten the screws acc to the following table Thread Tightening torque M2 5 0 4 Nm M3 0 7 Nm Bosch Rexro...

Page 27: ...unting cut out Fig 10 5 Mounting dimensions of the VEP 30 5EFU in millimeters 10 4 Mounting the VEP 30 5DPU Loss of IP degree of protection due to wrong size or wrong mounting of the cable grommet NOTICE Use a cable grommet that fits the cable diameter Mount the cable grommet properly Embedded Terminals with Profibus DP Master Bosch Rexroth AG Mounting demounting and electric installation DOK CONT...

Page 28: ...ings for cable grommets Fig 10 6 Demount the cover Using the cable grommet 1 Select the corresponding cable grommet from the table see tab 10 3 Ca ble diameter and corresponding cable grommets on page 23 The cable grommets and the plug to connect the keypad are in the deliv ered accessories kit 2 Lay the cable grommet around the cable 3 Plug the cable grommet into the housing 4 Provide the cables ...

Page 29: ...le bushing Also refer to the following table Cable grommet name Assembling kit putty Cable diameter QT4 4 5 mm QT5 5 6 mm QT6 6 7 mm QT7 7 8 mm QT8 8 9 mm QT11 11 12 mm QT12 12 13 mm QTB Dummy sleeve Tab 10 3 Cable diameter and corresponding cable grommets 10 4 1 Mounting at standardized VESA support arm Observe the minimum bending radius of the cables used Use appropriate cable material sufficien...

Page 30: ...omply with the requirements of the safe sepa ration Plug and remove the plug connection only if there is no voltage Malfunctions due to insufficient shielding NOTICE Use only shielded cables and metallic conductive connector or coupling hous ings with large area shield support Interfering AC voltage components such as the ones resulting from an uncon trolled three phase bridge circuit without smoo...

Page 31: ... unit is required if the length exceeds 10 m A Insulated terminal block B Non insulated terminal block FE Functional earth Fig 10 8 Wiring the Embedded Terminal 11 Commissioning The product can be used directly No configuration is required To commission the device proceed as follows During the first commissioning the configuration applications Touch calibra tion and the Rexroth settings start auto...

Page 32: ... and housing devices The devices differ in their type code as follows Type code Housing name in the type code Built in device VEP30 5EFU 2G0EP A3D NNN NN FW NN FW Housing device VEP30 5DPU 2G0EP A3D NNN CG FW CG FW Tab 12 1 Differentiation of the housings in the type code The VEP xx 5 Embedded Terminals are provided as different variants The devi ces differ in the design of the housing 12 2 Displa...

Page 33: ...ed defective or not con nected Check battery Tab 12 2 LEDs for operating and error display on the front panel Damage of to keys due to operation with poin ted objects NOTICE Operate the keys only with your fingers 12 2 2 Display resolution The resolution is set upon delivery It depends on the device and is not to be changed by the user 12 2 3 Light emitting diodes at the PC box Next to the XS1 vol...

Page 34: ...e gloves are free from hard particles like glass fragments or chips Damage to front panel or to the touch screen due to pressure that is too high NOTICE Avoid high pressure when operating the touch screen 12 4 VEP 30 5DPU The VEP 30 5DPU device has the degree of protection IP 54 Additionally the de vice is provided with three keys and one E STOP button which are not connec ted electrically to the ...

Page 35: ...emergency stop LED2 LED4 X3 X2 S2 S3 S4 Fig 12 4 Connection scheme of the keypad The maximum load for each contact must not exceed 500 mA Embedded Terminals with Profibus DP Master Bosch Rexroth AG Device description DOK CONTRL VEP XX 5 IT01 EN P 29 41 ...

Page 36: ... Standards on page 10 12 4 4 Pin assignment of the keypad Pin Function 1 S1 E STOP N C contact 1 2 S1 E STOP N C contact 1 3 S1 E STOP N C contact 2 4 S1 E STOP N C contact 2 5 S2 white key N O contact N C contact 6 S2 white key N O contact 7 S2 white key N C contact 8 S3 black key N O contact N C contact 9 S3 black key N O contact 10 S3 black key N C contact Tab 12 4 Pin assignment of the keypad ...

Page 37: ...nnectors use copper wire only Tighten the screws of the screw terminals with a torque of 2 25 lb in 0 25 Nm Plugs X2 X3 The plugs X2 and X3 are located behind the housing cover refer to the following figure X3 X2 PIN 1 Fig 12 5 Position of the plugs X2 X3 Embedded Terminals with Profibus DP Master Bosch Rexroth AG Device description DOK CONTRL VEP XX 5 IT01 EN P 31 41 ...

Page 38: ...formation on errors that are displayed via the LEDs please refer to chapter 9 4 Ethernet interfaces X7E1 X7E2 and XETH1 on page 14 and chapter 12 2 1 Operating and error display on page 26 Repairs at the device by the customer are not permitted Exceptions are maintenance works listed in the chapter Maintenance For further information in the event of repair please contact the Bosch Rexroth Service ...

Page 39: ...se contact the Bosch Rexroth Service see chapter 17 Service and support on page 37 14 3 Regular maintenance tasks Include the following tasks into the maintenance schedule Check all plug and terminal connections of the components for proper tight ness and possible damage at least once a year Check that no cables are broken or pinched Replace damaged parts immediately 14 4 Lithium battery The devic...

Page 40: ... on see figure fig 14 1 Position of the battery case on page 34 2 To insert a new battery pull the battery cover forward using the plastic strap attached thereon 3 Insert the new battery into the battery holder with the positive terminal facing the rear side of the housing using the strap 4 Engage the battery cover at the housing of the device 15 Ordering information 15 1 Accessories and spare par...

Page 41: ...xx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx with switching elements DP 0 Other design without Front USB AO Line xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx 3 2 A 5 E 8 Firm and Software E P2 Profibus 2 Without N 1 with Front USB EF Compact Flash size 3 with Front panel and display DP NN Not equipped 1 Type short description Short tim...

Page 42: ...terials can be recycled without any problem For ecological reasons please refrain from returning the empty packages to Bosch Rexroth 16 4 Batteries and accumulators Batteries and accumulators can be labelled with this symbol The symbol indicating separate collection for all batteries and accumulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batt...

Page 43: ...Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed descri...

Page 44: ...Bosch Rexroth AG Embedded Terminals with Profibus DP Master 38 41 DOK CONTRL VEP XX 5 IT01 EN P ...

Page 45: ...nents VEP xx 5 devices 26 Display resolution 27 Disposal 36 Documents related 2 E E STOP Connection 29 E STOP button 9 Standards 10 Electric connection 24 Electronic type plate 3 Error causes 32 Ethernet interface 14 17 External 24 V power supply unit 6 F Fastening the cover 23 Feedback 2 Field bus module 16 Front panel 8 H Hazard warning 3 Helpdesk 37 Hotline 37 Housing cover 28 Housing dimension...

Page 46: ...gnal words 4 Spare parts accessories and wear parts 6 Standards 10 Standards used 10 Status and diagnostic displays 16 Ethernet interface 14 17 Storage media 6 Suggestions 2 Support 37 Symbols used 5 System presentation 26 T Target groups 1 Technical data 8 24 V power supply unit 24 Front panel 8 Weight 9 Tightening torques 21 Top view 18 Touch calibration 25 Touch screen 28 Troubleshooting 32 Typ...

Page 47: ...Notes Embedded Terminals with Profibus DP Master Bosch Rexroth AG ...

Page 48: ...lectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911373657 R911373657 DOK CONTRL VEP XX 5 IT01 EN P ...

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