Bodine Pacesetter 2995 Instructions For Installation And Operation Manual Download

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Instructions for Installation and Operation

3 PHASE AC MOTOR SPEED CONTROL

Model 2995, for 115/230 VAC power supply, with NEMA 4
enclosure and line filter for CE Mark

P/N 074 01040 B (DX)

Summary of Contents for Pacesetter 2995

Page 1: ...ration 3 PHASE AC MOTOR SPEED CONTROL 3 PHASE AC MOTOR SPEED CONTROL 3 PHASE AC MOTOR SPEED CONTROL 3 PHASE AC MOTOR SPEED CONTROL Model 2995 for 115 230 VAC power supply with NEMA 4 enclosure and line filter for CE Mark P N 074 01040 B DX ...

Page 2: ...rticular problems arise which are not covered sufficiently for the user s purpose the matter should be referred to the Bodine Electric Company IMPORTANT Read this manual completely and carefully Pay special attention to all warnings cautions and safety rules Failure to follow the instructions could produce safety hazards that could injure personnel or damage the control motor or other equipment If...

Page 3: ...Step 4 Preliminary Setup 8 Step 5 Connect Motor 10 Step 6 Install Fuse 11 Step 7 Connect AC Line Cord 11 Step 8 Close and Seal the Enclosure 12 Step 9 Connect to AC Power 12 OPERATION 12 Step 10 Check System Before Operating 12 Step 11 Operate Inverter 13 Step 12 Adjust Trim Pots optional 13 TROUBLESHOOTING 17 DECLARATION OF CONFORMITY 19 WARRANTY 20 copyright 2002 Bodine Electric Company All Righ...

Page 4: ...put Current per Phase 2 4 Amps RMS Maximum Motor HP kW HP 0 37 kW Table 2 General Performance Specifications Parameter Specification Factory Setting Maximum Load 150 Current Overload for 2 Minutes Switching Frequency at Motor 16 kHz Signal Following Input Voltage 0 5 VDC Signal Following Input Resolution 8 bits Minimum Speed Trimpot Range 0 40 of frequency setting 0 Output Frequency Setting 50 Hz ...

Page 5: ...ARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage WARNING Do not touch...

Page 6: ... on the control matches the model number ordered The control model number is printed as part of the serial number on an adhesive label on the outside bottom surface of the control enclosure Carefully examine the control for shipping damage Parts errors should be reported to Bodine Shipping damage claims should be made to the freight carrier Figure 2 The model number is the first four digits of the...

Page 7: ...atter or flammable material Avoid locations near equipment that generate electromagnetic interference soldering or power machinery Avoid mounting the control to a surface that vibrates Step 3 Mount the Control Prepare the mounting surface by drilling four holes with their centers located as shown in Figure 3 If 10 screws are to be used for mounting then use a 6 204 clearance drill If 10 32 machine...

Page 8: ...iminary Setup Figure 4 Inside of control showing location of jumpers and fuses BASE FREQUENCY JUMPER Model 2995 is factory set to operate 60 Hz and 50 60 Hz motors For 50 Hz motors remove jumper J1 on the lower printed circuit board When the control is set for 50 Hz operation the DECEL B trimpot will automatically change to adjustable boost The control can also operate 60 Hz and 50 60 Hz motors no...

Page 9: ...ector jumpers J1 J2 and J10 from their 115V positions and reinsert them into their 230V positions See Figure 4 for the locations of the jumpers CAUTION Connecting 230 VAC to a control configured for 115 VAC will permanently damage the control AC LINE FUSE JUMPER WIRE If the control is to be operated from a two phase 230 VAC power supply where both lines are hot typically in the USA then remove the...

Page 10: ...ter which motor wires go to which terminal However if it is desired for the motor to rotate a specific direction when wired a certain way then refer to the connection diagrams for Bodine inverter duty motors in Figures 8 and 9 on the next page If the motor doesn t rotate in the desired direction as connected with reference to the forward and reverse settings of the direction switch on Model 2995 t...

Page 11: ... CCW 34R4BFPP E4 CW 34R6BFPP CW 34R6BFYP CW 42R6BFPP CCW 42R6BFPP GB CW 42R6BFPP F1 CW 42R6BFPP F2 CCW 42R6BFPP F3 CW 42R6BFPP 5N CCW 42R6BFPP 5H CCW 48R5BFYP CCW Step 6 Connect AC Line Cord A cord should be used for the AC power connection in order to properly seal against water through the liquid tight fitting Connect the hot side of the line to L1 and the neutral side to L2 Connect earth ground...

Page 12: ...is turned on or the inverter may be damaged due to a surge peak Check that motor is securely mounted Test motor unloaded first to verify proper setup Check all rotating members Be sure keys pulleys etc are securely fastened and safety guards are in place Check for proper mounting and alignment of products and verify safe loading on shafts and gears The inverter can be easily operated from a low sp...

Page 13: ...stop position 5 To change direction of the motor turn the direction switch to the stop position wait until the motor comes to a complete stop and then turn the direction switch to either forward or reverse position 6 To stop the motor for long periods of time turn the AC power off using the toggle switch 7 If the motor does not start promptly and run smoothly refer to the TROUBLESHOOTING section S...

Page 14: ...Readjust the trim pot as follows 1 Rotate main speed potentiometer to the maximum speed position full clockwise 2 Adjust setting of MAX trim pot so that motor runs at desired maximum speed ACC Acceleration The ACC trim pot sets the time it takes the motor to reach full speed from an initial zero start The trim pot is factory set to approximately 1 5 seconds Adjust the ACC trim pot as required for ...

Page 15: ...necessary to have Adjustable Boost to obtain maximum motor performance Since the boost trim pot was the deceleration trim pot in the 60 Hz mode it will take on the prior setting of the DEC B trim pot In order for the 50 Hz motor to run properly the boost must be adjusted If the application does not require full torque below 10 Hz the boost trim pot can be conservatively set at 8 9 o clock position...

Page 16: ...t and quickly adjust desired locked rotor motor current using CL trim pot Note This adjustment must be made within 60 seconds or I 2 t trip will occur Example A HP motor has a full load current of 1 8 amps Set the CL trim pot to 1 8 X 160 2 9 amps Percent of CL Setpoint Trip Time Minutes Control Rating Motor Current Amps Phase 100 1 6 sec 160 3 8 88 8 140 3 4 75 30 120 2 9 63 4 100 2 4 COMP Slip C...

Page 17: ...d if the system operates properly most of the time and only occasionally does something wrong then this might indicate loose connections or electrical noise interference Table 4 General problem evaluation method ABNORMALITY CHECK POINT COUNTERMEASURE Is main power lamp illuminated Check that power source is switched on Reconfirm the power voltage level Is a problem indicated by the LED status indi...

Page 18: ...ferent colors and flash frequencies are explained in Table 5 TABLE 5 Interpretation of ST indicator LED OPERATING CONDITION LED COLOR LED FLASH FREQUENCY CORRECTIVE ACTION Motor Running Normally GREEN SLOW FLASH N A Motor Running but in Current Limit RED STEADY NO FLASH LED will return to slow flashing green if overload is removed before trip Motor Stopped due to Current Limit Trip RED QUICK FLASH...

Page 19: ...e Speed Electrical Power Drive Systems EMC Product Standard EN50081 Electromagnetic Compatibility General Emissions Standard EN50082 Elecromagnetic Compatibility Generic Immunity Standard EN55011 Radiated and Conducted Emissions EN61000 Electromagnetic Compatibility Low Voltage Supply Fluctuations and Harmonics And therefore satisfies the conditions for the following EC directives Low Voltage Dire...

Page 20: ...n all return shipments are F O B Bodine s plant or Authorized Service Center Bodine is not responsible for removal installation or any other incidental expenses incurred in shipping the products to or from Bodine This warranty is in lieu of any other expressed or implied warranty including but not limited to any implied warranties of merchantability and or fitness for a particular use or purpose B...

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