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Troubleshooting Guide

for Bobrick B-840, B-842, B-845, B-846 or B-848

Designer Series Counter-Mounted Automatic, Top Fill Bulk Foam Soap Dispenser

Step 1: To determine cause: Unplug unit and reconnect unit look for Green LED light and sound of motor. Activate soap dispenser continually five times.

Unit Not Dispensing

If motor running and LED does not stop flashing consistently when hand is in the activation zone.

Likely Cause

Action

Instruction

Replacement 

Part/Kit Needed

Fiber Optic Nut may be thread 
too tight onto connector port in 
the Bottom Housing.

Check Fiber Optic Nut to see if nut has 
been overtightened

Tighten Fiber Optic Connector Nut hand tight and then rotate nut 
counterclockwise by 1/4 turn (90°).

n/a

No change.

All steps above completed.

Contact Bobrick Customer Service.

n/a

If motor running and LED stops flashing when hand is in the activation zone.

Likely Cause

Action

Instruction

Replacement 

Part/Kit Needed

Clogged Nozzle Tip.

Remove Nozzle Tip.

Clean with warm water and replace. Flush whole system. If Nozzle 
continutes to be clogged replace.

828-310

Soap may be too viscous.

Ensure that soap meets specified 
viscosity range.

Viscosity less than 100cps (CPS = center-
poise) 

Adjust viscosity and Flush system.

Flush whole system. Replace with soap that is within recommended 
viscosity range.

n/a

If unit requires multiple (more 
than 5) activations to dispense 
foam. Duckbill inside Foam 
Mixer Housing may be stuck 
open.

Flush whole system.

If still requires multiple activations, order new Foam Mixer Housing.

828-322

No change.

All steps above completed.

Contact Bobrick Customer Service.

n/a

If motor not running and LED stops flashing when hand is in the activation zone.

Likely Cause

Action

Instruction

Replacement 

Part/Kit Needed

Gear jamming.

Check for dried soap. Purge system.

Open Cover, pour warm water, and then purge by pressing Automatic 
System Flush Button.

n/a

Flashing red LED. Indicates 
sensor obstruction. 

Ensure all obstructions have been 
removed from sensor path.

Refer to mounting template 824-307.

n/a

No change.

All steps above completed.

Contact Bobrick Customer Service.

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If motor not running No LED light.

Likely Cause

Action

Instruction

Replacement 

Part/Kit Needed

No power to the unit

Check A/C adapter connection.

If LED lights up then follow the steps listed under “If motor not running 
and LED stops flashing when hand is in the activation zone”

n/a

No change.

All steps above completed.

Contact Bobrick Customer Service.

n/a

Unit Leaking

Likely Cause

Action

Instruction

Replacement 

Part/Kit Needed

Loose Stem connection to 
Bottle Cap.

Unscrew Stem Locking Nut.

Push the Bottle Assembly up onto the Stem until it stops. While pushing 
upwards on the Bottle, thread the Stem Locking Nut down onto the 
Bottle Cap threads. Reference Instruction Sheet 848-191.

n/a

Leaking from bottom of Bottom 
Housing.

Locate leak if from bottom of Bottom 
Housing.

Unit needs to be returned. Replace with Bottom Housing Replacment Kit.

848-250

Soap

Likely Cause

Action

Instruction

Replacement 

Part/Kit Needed

Foam Soap too Airy.

Adjust portion control knob. Also check 
Nozzle Tip Mesh Screen.

Turn knob clockwise for less air in foam. Clean Mesh Screen and /or 
replace.

828-310

Foam Soap too Liquidy/
Watery.

Adjust portion control knob. Also check 
Nozzle Tip Mesh Screen.

Turn knob counter clockwise. If Mesh Screen is torn replace.

828-310

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