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Generator_Instruction_Manual • December 5, 2013

Gas Powered Generator

Operator’s Manual

BNG2000 (2KW)
BNG3000 (3KW)
BNG5000 (5KW)
BNG6500 (6.5KW)

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Summary of Contents for BNG2000

Page 1: ...Page 1 Generator_Instruction_Manual December 5 2013 Gas Powered Generator Operator s Manual BNG2000 2KW BNG3000 3KW BNG5000 5KW BNG6500 6 5KW ...

Page 2: ...E REFERENCE GUIDE 8 SECTION 5 OPERATION 8 5 1 STARTING THE ENGINE 8 5 2 CONNECTING ELECTRICAL LOADS 10 5 3 STOPPING THE ENGINE 10 5 4 LOW OIL LEVEL SHUTDOWN SYSTEM 10 5 5 HIGH ALTITUDE 10 SECTION 6 MAINTENANCE 11 6 1 MAINTENANCE SCHEDULE 11 6 2 GENERAL RECOMMENDATIONS 11 6 2 1 GENERATOR MAINTENANCE 11 6 2 2 TO CLEAN THE GENERATOR 11 6 2 3 ENGINE MAINTENANCE 12 6 2 4 CHANGE OIL 12 6 2 5 REPLACE THE...

Page 3: ...fully and become familiar with your generator Know its applications its limitations and any hazards involved Throughout this publication and on tags and decals af fixed to the generator DANGER WARNING CAUTION and NOTICE blocks are used to alert personnel to spe cial instructions about a particular operation that may be hazardous if performed incorrectly or carelessly Ob serve them carefully Their ...

Page 4: ...ct inside any building carport porch mobile equipment marine applica tions or enclosure DO NOT tip engine or equipment at an angle which could cause fuel to spill DO NOT stop engine by moving choke control to OFF position WHEN TRANSPORTING OR REPAIRING EQUIPMENT Transport move repair with fuel tank EMPTY and with the fuel valve OFF DO NOT tip engine or equipment at angle which cause fuel to spill ...

Page 5: ...enerator could dam age it and shorten its life Use generator only for intended uses If you have questions about intended use ask deal er or contact local service center Operate generator only on level surfaces DO NOT expose generator to excessive moisture dust dirt or corrosive vapor DO NOT insert any object through cooling slots If connected devices overheat turn them off and disconnect them from...

Page 6: ...ER 12 AC CIRCUIT BREAKER 4 ENGINE SWITCH 13 120V 20Amp GFCI DUPLEX RECEPTACLE 5 OIL DRAIN BOLT 14 ROLL OVER VALVE 6 OIL DIPSTICK 15 WHEEL 7 BATTERY 16 CARBON CANISTER 8 120 240 VOLT AC 30 Amp TWIST LOCK RECEPTACLE 17 FUEL TANK CAP 9 GROUND TERMI NAL 18 FUEL GAUGE NOTICE Pictures and drawings used in this manual are for reference only and do not represent any specific model SECTION 4 PREPARATION BE...

Page 7: ...it evaporates before start ing engine Check fuel lines tank cap and fittings fre quently for cracks or leaks Replace if necessary IMPORTANT It is important to prevent gum deposits from forming in fuel system parts such as the carbure tor fuel hose or tank during storage Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids du...

Page 8: ... Room DVD CD Player 100 VCR 100 Stereo Receiver 450 Color Television 27 in 500 Personal Comput er w 17 in monitor 800 Other Security System 500 AM FM Clock Radio 100 Garage Door Opener 1 2 HP 875 2350 Electric Water Heater 4700 11700 Job Site Quartz Halogen Work Light 1000 Airless Sprayer 1 3 HP 600 1200 Reciprocating Saw 960 Electric Drill 1 2 HP 5 4 600 900 Circular Saw 7 1 4 in 1400 2300 Miter ...

Page 9: ...s discharged use manual starting instructions NOTICE If engine fires but does not continue to run move choke lever to the OFF position and repeat start ing instructions WARNING Starter cord kickback rapid retraction will pull hand and arm toward engine faster than you can let go which could cause broken bones fractures bruises or sprains resulting in serious injury When starting engine pull cord s...

Page 10: ...ading a generator in excess of its rated wattage capacity can result in damage to the damage to the gen erator and to connected electrical devices Observe the following to prevent overloading the unit Add up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity The rated wattage of lights can be taken from lig...

Page 11: ...ast once each season Fol low the requirements in the Maintenance Schedule NOTE Once a year replace the spark plug and replace the air filter A new spark plug and clean air filter assure proper fuel air mixture and help the engine run better and last longer 6 2 1 GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environm...

Page 12: ...r collection center 6 2 5 REPLACE THE SPARK PLUG Use spark plug F6RTC Replace the plug once each year This will help the engine start easier and run better Stop the engine and pull the spark plug wire off of the spark plug Clean the area around the spark plug and remove it from the cylinder head Set the spark plug s gap to 0 70 0 80 mm 0 028 0 031 in Install the correctly gapped spark plug into th...

Page 13: ...smoke DANGER NEVER cover the generator while engine and exhaust area are warm SECTION 7 STORAGE It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separa tion and formation of acids durin...

Page 14: ... equipment REGULAR WEAR Outdoor Power Equipment as with all mechanical devices need periodic part s service and replacement to perform as designed This warranty will not cover repair when normal use has exhausted the lifetime of a part s or engine INSTALLATION AND MAINTENANCE This warranty does not cover the generator or parts when they have been subjected to improper or unauthorized use as sembly...

Page 15: ...tale fuel 9 Spark plug wire not connected to spark plug 10 Bad spark plug 11 Water in fuel 12 Flooded 13 Excessively rich fuel mixture 14 Intake valve stuck open or closed 15 Engine has lost compression 1 Turn key in start switch to on 2 Turn fuel valve to On position 3 Replace battery 4 Fill crankcase to proper level or place generator on level surface 5 Clean or replace air cleaner 6 Clean or re...

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