Blodgett 100E-KLS Installation Operation & Maintenance Download

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KLS-E Series

ELECTRIC STATIONARY FLOOR KETTLE

INSTALLATION - OPERATION - MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA

Manufacture Service Questions: 866-518-3977

PART NUMBER 170092 REV B (04/11)

Summary of Contents for 100E-KLS

Page 1: ...C STATIONARY FLOOR KETTLE INSTALLATION OPERATION MAINTENANCE BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170092 REV B 04 11 ...

Page 2: ...e property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage including concealed damage WE suggest that if you are suspicious of damage to ma...

Page 3: ...D BOILING WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS WARNING FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND OR DAMAGE TO EQ...

Page 4: ...HORIZED PERSONNEL WILL VOID WARRANTIES WARNING DO NOT HEAT AN EMPTY KETTLE EXCESSIVE STEAM PRESSURE COULD DEVELOP CAUTION Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance IMPORTANT READ FIRST IMPORTANT ...

Page 5: ...og page 20 21 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code ECONOMICS LABORATORY INC St Paul Minnesota 55102 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 UNDERWRITERS LABORATORIES INC 333 Pf...

Page 6: ...er cutoff Turns off power to keep heating elements from overheating if water loss exposes them above the water level Safety valve Releases steam if jacket pressure gets too high The jacket is filled at the factory with water that contains rust inhibitors When air is removed from the jacket the kettle efficiently provides a uniform heating temperature range of 150 F to approximately 270 F 65 to 132...

Page 7: ...gent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use When installation is to begin carefully cut any straps which hold the unit on the skid Lift the unit straight up off the skid Exa...

Page 8: ...ousing that is located below the thermostat dial An opening is provided for 1 1 4 35mm conduit fitting Water tight 90 elbow connection is recommended Incoming power connections are made at the terminal block Observe local codes and or The National Electrical Code in compliance with ANSI NFPA 70 latest edition When there is a choice between applicable codes Blodgett recommends following the more st...

Page 9: ...tion of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 8 To shut down the unit turn the thermostat dial to OFF If the unit functions as described above it is ready for use If the unit does not func tion as described contact your local Certified Service Agency IMPORTANT BE...

Page 10: ...asket insert set will assist in cooking water boiled products such as eggs potatoes vegetables shell fish pasta and rice The nylon mesh liner must be used for products smaller than the basket mesh size aproximately 1 4 6mm This includes rice and small pasta shapes Tips For Use a Allow for displacement of the three baskets and product This may mean only filling the kettle half way Test baskets and ...

Page 11: ...vidual to lift and safely move get help from another person Remove product immediately from the basket into another container being sure to avoid contact with hot product and hot basket or g Place baskets with food on stable flat surface inside a solid steamer or bake pan to catch any remaining hot water which might drain from product B To Turn Off the Kettle 1 Turn the thermostat dial to OFF 2 Be...

Page 12: ... to open cutting the power to the heaters As soon as the thermostat senses that the kettle is cooling below the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the set temperature This is why the heating indicator light cycles on and off during normal operation If steam pre...

Page 13: ...and contact a qualified service representative B Jacket Vacuum When the kettle is cold a positive pressure vacuum gauge reading or a reading near zero indicates that there is air in the jacket Air in the jacket slows kettle heating To remove air 1 Start the unit Be sure there is water or product in the kettle when heating 2 Make sure that the elbow of the safety valve outlet is turned so that esca...

Page 14: ...ang a strip of pH test paper on the rim of the container with about 1 inch of the strip below the surface of the water 4 Measure the water treatment compound One way to do this is to add the compound from a measuring cup 5 Stir the water continuously while you slowly add water treatment compound until the water reaches a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip ...

Page 15: ...ly 5 Disassemble the tangent draw off valve Clean the draw off port and each valve part with a brush 6 Rinse the kettle and draw off valve parts thoroughly with hot water then drain completely 7 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control housing 8 To remove stuck materials use a brush sponge cloth plastic or...

Page 16: ...ned and drained Rinse off the sanitizer thoroughly 11 It is recommended that each piece of equipment be sanitized just before use 12 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in accordance with the manufacturer s directions Rinse and drain the unit before further use 13 If cleaning proble...

Page 17: ...Rep Only b Contactor X c Heater elements with ohmmeter for ground short or open element If element is defective call Manufacturer X Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat circuit for short X c Thermostat calibration d Thermostat operation The thermostat should click when the dial is rotated above and below...

Page 18: ...ick when the dial is rotated above and below the setting for the temperature of the kettle X e Safety valve If the valve pops at pressures below 48 PSI replace it X f Contactor to determine whether it is de energized X Safety valve leaks a small amount of steam when the kettle is operating User a For contamination that prevents seating of valve With full pressure in the jacket pull the chain all t...

Page 19: ...212 6 OUTER SHELL ASSEMBLY 60 153220 6 OUTER SHELL ASSEMBLY 80 153228 6 OUTER SHELL ASSEMBLY 100 153235 7 KNOB THERMOSTAT 170229 8 LIGHT 116384 9 ELECTRICAL MOUNT ASSEMBLY 147881 10 CONTACTOR 148102 11 TRANSFORMER 208 240v 24v 40va 137441 11 TRANSFORMER 480v 24v 40va 137694 12 GROUND TERMINAL 119829 13 TERMINAL BLOCK 003888 14 FUSE HOLDER 077854 15 FUSE 3 AMP 077853 16 WATER LEVEL BOARD 122192 17 ...

Page 20: ... 147867 26 CONTROL BOX COVER 40 146666 26 CONTROL BOX COVER 60 147868 26 CONTROL BOX COVER 80 147927 26 CONTROL BOX COVER 100 147928 27 COVER ASSEMBLY 20 047695 27 COVER ASSEMBLY 40 067417 27 COVER ASSEMBLY 60 049884 27 COVER ASSEMBLY 80 100 047694 X HARNESS CONTROL 20 40 148503 X HARNESS CONTROL 60 80 100 148507 X HARNESS HIGH VOLTAGE 20 40 148504 X HARNESS HIGH VOLTAGE 60 80 100 148508 X HARNESS...

Page 21: ...OM KLS E 19 Wiring Diagram ...

Page 22: ...20 OM KLS E Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By ...

Page 23: ...OM KLS E 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By ...

Page 24: ...PART NUMBER 170092 REV B 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977 ...

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