Blastrac 655DC Operating Instructions Manual Download

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Operating Instructions
655DC

MAN-655DC-EN

Summary of Contents for 655DC

Page 1: ...Operating Instructions 655DC MAN 655DC EN...

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Page 3: ...lectrical systems Fault diagnosis Spare parts Design and specifications are subject to change without notice February 2005 Blastrac BV Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T 31 0 30 601...

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Page 5: ...655DC Operating Instructions Technical data 1 Contents Chapter 1 1 1 Rating 1 2 Unit specifications 1 3 Operative range and correct usage 1 4 Stand by power supply 1 5 Machine type designation...

Page 6: ...1 1 Rating Unit designation Blastrac dust collector Machine type 655DC Manufacturer Blastrac BV Utrechthaven 12 NL 3433PN Nieuwegein THE NETHERLANDS T 31 0 30 601 88 66 F 31 0 30 601 83 33 E info surf...

Page 7: ...in 1 1100 min 1 Rated speed Fan 4440 min 1 4530 min 1 Enclosure Compressor IP 54 Enclosure Fan IP 54 Connected loads 400V 50Hz 63A CEE Plug 440V 60Hz 60A UL Plug Dust hose connection 130 mm 150 mm Dus...

Page 8: ...EC 61J 94 CD The Filter material FA 6176 is certified to DIN EN DUST CLASSIFICATION CLASS L and M Do not use this equipment on applications where you expect dust that is classified to be harmful If yo...

Page 9: ...is generator must be operated in accordance with the current VDE directives this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and...

Page 10: ...Operating Instructions 655DC Technical data 6...

Page 11: ...2 5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation 2 6 Precautions applicable to some particular dangerous categories 2 7 Oi...

Page 12: ...n next to all safety precautions that are to be taken in order to ensure prevention to life and injury Follow these instructions and take special care in these circumstances In addition to these instr...

Page 13: ...tages Indications relating to protective devices in electrical appliances Indications where consultation with the manufacturer of the dust collector is required Instructions relating to periodical che...

Page 14: ...work procedures and personnel allocation Personnel entrusted with working with the dust collector must have read the Operating Instructions before starting work in particular the Safety Instructions c...

Page 15: ...ting Instructions must be complied with To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question The location and the operation of fire exti...

Page 16: ...y Some measures have to be taken in order to operate the dust collector in safe and operative conditions Only operate the dust collector when all safety devices and related safety equipment e g detach...

Page 17: ...any information on the replacement of parts and equipment must be undertaken and or complied with These activities may only be undertaken by qualified personnel The operator has to be informed about a...

Page 18: ...free cleaning cloths Always tighten any screw connections that are undone during servicing and maintenance work If safety devices need to be taken off or dismantled during service and repair these sa...

Page 19: ...substances If you use oils fats and other chemical substances observe the safety regulations in force 2 8 Safety off position Definition The dust collector is in a safe condition when it cannot gener...

Page 20: ...tions may be hazardous for operating setting up and service personnel The operating authority is responsible for compliance with the safety regulations during operation and maintenance of safety devic...

Page 21: ...s in standstill Make sure that the dust collector can not be set working during the duration of the works Do not open or remove protective guards while driving gears are running Once cleaning lubricat...

Page 22: ...suaded by third parties to give up the required switching off while repairing The above mentioned meanings of work do not include the troubleshooting so measurement Only use voltage seekers that compl...

Page 23: ...655DC Operating Instructions General 1 Contents Chapter 3 3 1 Operating Manual 3 2 Care and maintenance 3 3 Scope of supply 3 4 Description 3 5 Control box 3 6 The suction air system...

Page 24: ...If the customer deploys personnel with little knowledge of the language of the user s country appropriate instruction and training must be provided Before using the dust collector personnel must be fa...

Page 25: ...collector 655 DC Operating Manual 2x 3 4 Description Fig 3 4 1 1 Supply cable 8 Handle dust bin 2 Socket blast machine 9 Filter cartridges lifting system 3 Control box 10 Connection blast machine 4 Ca...

Page 26: ...Phase incorrect 3 Button Compressor Fan OFF 8 Button Screw conveyor ON option 4 Button Compressor Fan ON 9 Button Screw conveyor OFF option 5 Hour counter Main switch The main switch is located on the...

Page 27: ...ch immediately stops the power supply to all units of the machine shut down switch requires re setting after it has been used 3 6 The suction air system The air streaming through the complete system d...

Page 28: ...e in good condition If dust leaves the dust collector instead of clean air this is a sign that the filter cartridges are either damaged or not fixed correctly inside the filter chamber The air streams...

Page 29: ...655DC Operating Instructions General 7 Fig 3 3...

Page 30: ...Operating Instructions 655DC General 8...

Page 31: ...655DC Operating Instructions Transport 1 Contents Chapter 4 4 1 General information 4 2 Transport 4 3 Preparations with regard to transport 4 4 Unit specifications...

Page 32: ...sed by incorrect use of the dust collector by personnel not trained by Blastrac BV 4 2 Transport When transporting the dust collector proceed in such a manner that damage due to the effects of the use...

Page 33: ...r it in order to avoid damaging during transport Always activate the brakes on the front wheels in order to prevent running away of the machine Remove the dust hose connectors in order not to loose th...

Page 34: ...Operating Instructions 655DC Transport 4...

Page 35: ...655DC Operating Instructions Initial operation 1 Contents Chapter 5 5 1 Preparations for initial operation 5 2 Initial operation...

Page 36: ...ntimes of your dust collector Carry out the following checks before any start up Check whether all dust collector parts are assembled safely and correctly Check all screws and other fasteners for tigh...

Page 37: ...the residual current operated device Check that the dust container of the dust collector is empty 5 2 Initial operation All persons in the proximity of the dust collector must wear ear protectors saf...

Page 38: ...Operating Instructions 655DC Initial operation 4 Fig 5 2 1 The correct turning as indicated can be checked by visible inspection of the drive unit...

Page 39: ...box of the dust collector Set the inverter switch to the opposite position Fig 5 2 2 Close the control box Check again the turning direction of the driving gears The initial operations take place in a...

Page 40: ...Operating Instructions 655DC Initial operation 6...

Page 41: ...Operation 1 Contents Chapter 6 6 1 Operation 6 2 Emptying the dustbin 6 3 Switching off the dust collector 6 4 Trouble shooting 6 5 Safety shutdown 6 6 Restarting after a fault 6 7 Proceedings prior a...

Page 42: ...rocedure described in Chapter 5 Initial operation Make sure that no vehicles such as forklift trucks and other equipment run over the electric cable and the dust hose 6 2 Connecting the dusthose To co...

Page 43: ...with ducttape on the outside Then slip the adaptor with recess on the valve and turn the adaptor to fix it Fig 6 2 3 Fig 6 2 4 Fig 6 2 2 Valve Slip the valve with recess on the connection point of the...

Page 44: ...in must be regularly checked The periods are dependent on the surface to be cleaned Fig 6 3 1 Rotate the handles in shown direction to release the locking pins Push the handle down and lock it in lowe...

Page 45: ...ion 6 4 Switching off the dust collector After finishing the blast cleaning process the dust collector must run several minutes to dedust the filter cartridges After several minutes press the push but...

Page 46: ...Afterwards start searching for the fault 6 6 Safety shutdown The dust collector has to be into its Safety off position before starting repair works See Chapter 2 5 Safety instructions 6 7 Restarting...

Page 47: ...ore a long standstill period Switch off the dust collector See chapter 6 4 Protect the electric motors from moisture heat dust and shocks Clean the machine and cover it with a plastic foil Preserve br...

Page 48: ...Operating Instructions 655DC Operation 8...

Page 49: ...r 7 7 1 Recommendations 7 2 Maintenance and inspection list 7 3 Repairing 7 4 V belt 7 5 Mounting V belt 7 6 V belt tension 7 7 Taper Adaptor sleeve 7 8 Replacement of filter cartridges 7 9 Air pulse...

Page 50: ...ated number of working hours is not achieved during the corresponding period the period can be extended However a full overhaul must be carried out at least once a year Due to different working condit...

Page 51: ...electric connections for sediments of dirt or foreign bodies Check the electric motors for dirt and other contaminants Annually Full overhaul and cleaning of the complete dust collector 7 3 Repairing...

Page 52: ...han the cost for the corresponding spare part Screws that have been removed must be replaced with those of the same quality strength material and design Prior to any repair works on the dust collector...

Page 53: ...r a longer period will decrease the working life and the efficiency of the V belt The grooves of the V belt pulleys must be free of rust fat and dirt and must not show any damages The use of belt wax...

Page 54: ...Put on the new V belt in the grooves of the V belt pulley by hand and without using the force 6 Increase the distance between the driving motor and the bearing to stretch the V belt as described in pa...

Page 55: ...e Compressor to stretch the V belt as described in paragraph 7 6 7 Place the Compressor and the Left lower panel back with the appropriate fasteners 7 6 V belt tension The correct V belt tension is of...

Page 56: ...half lies on the material of the sleeves and the other half lies in the hub and have threads Set screws or rather screws will be screwed in with a Allan key to the stop in the face bores When the scr...

Page 57: ...y with the sleeve as a unit on the shaft and set the structural components Make sure that the sleeve will be first tightened on the shaft and then the belt pulley lifted up by the sleeve 4 Use a Allan...

Page 58: ...owever periodical the filters have to be replaced This can be checked by the indication of the pressure gauge The gauge is located on the opposite side of the filter house When the value of 8 cm H2O 0...

Page 59: ...sheet steel of the filter chamber A tilt of the filter cartridge result in leakage and then suction contaminants will enter the clean part and consequently will be blown back into the outer air Cartr...

Page 60: ...by use of pressurized air built up by a belt driven compressor The air is leaded through a waterseparator to the pulse system The conditioned air then passes a control valve which regulates the syste...

Page 61: ...e compressor is dirty For maintenance instructions on the waterseparator see paragraph 7 10 For maintenance instructions on the compressor see paragraph 7 11 If inspection on the waterseparator or com...

Page 62: ...7 10 1 then either press in or turn the outlet ring as shown on figure 7 10 3 In case of less air flow as mentioned in paragraph 7 9 replace the filter of the waterseparator as following Push unlocki...

Page 63: ...w one as shown on figure 7 10 4 Hold the new filter element only at the lower end Fasten the filter screw and place the filter bowl back Make sure the locking pin points towards the large recess see f...

Page 64: ...f the air filter is depending on the environment in which the Dust collector is operating The height of the oil level oil level must lay on approximately half of the oil level indicator Use only oil e...

Page 65: ...they can be checked Always check whether the timer unit is switched on with the power button Indication on timer unit Standard settings 1 Pulse time 0 25 sec 2 Pause time 15 sec 3 Number valve select...

Page 66: ...Operating Instructions 655DC Maintenance 18...

Page 67: ...655DC Operating Instructions Electrical systems 1 Contents Chapter 8 8 1 Electric circuit diagrams 655DC EC version 8 2 Electric circuit diagrams 655DC UL version...

Page 68: ...Operating Manual 655DC Electrical systems 2 8 1 Electric circuit diagrams 655DC EC version...

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Page 78: ...Operating Manual 655DC Electrical systems 12 8 2 Electric circuit diagrams 655DC UL version...

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Page 87: ...655DC Operating Instructions Fault diagnosis 1 Contents Chapter 9 9 1 Fault diagnosis dust collector 9 2 Fault diagnosis electrical system...

Page 88: ...re or any pressure Check the whole pneumatic system for leaks Check the tension of the V belt compressor Stop up the leaks or replace the damaged components Check settings of control valve or replace...

Page 89: ...g Instructions Fault diagnosis 3 Loud running noises It is missing grease in fan bearing Silencer assembly defective Oil level of compressor to low Lubricate the fan bearing Replace it Fill compressor...

Page 90: ...ion switch flashes Motor protections switch triggered Overload current because of defective equipment Motor etc Switch on again the motor protections Have the unit checked by an electrician Control sw...

Page 91: ...655DC Operating Instructions Spare parts 1 Contents Chapter 10 10 1 Spare parts...

Page 92: ...Operating Instructions 655DC Spare parts 2 10 1 Spare parts list for dust collector 655DC Fig 10 1...

Page 93: ...arts 3 Dustbin complete E03011 DUSTBIN COMPLETE ITEM PART NO DESCRIPTION CTY 1 E03012 DUST BIN 1 2 B20969 WHEEL 2 3 E00890 HANDLE COMPLETE 1 4 E03013 DUST BIN HOLDER LEFT 1 5 E03014 DUST BIN HOLDER RI...

Page 94: ...Operating Instructions 655DC Spare parts 4 Fig 10 2...

Page 95: ...ER HANDLE 2 3 M10 WASHER 2 4 M10 NUT PLASTIC INSERT NUT 2 5 CIRCLIP DIN 471 15 X 1 2 6 E01304 BALL BEARING 2 7 E03113 HEXAGON SOCKET HEAD SHOULDERS SCREW M10 12X50 2 8 453290 HANDLE GRIP 2 9 ADJUSTING...

Page 96: ...Operating Instructions 655DC Spare parts 6 Fig 10 3...

Page 97: ...ILTERHOUSING ITEM PART NO DESCRIPTION QTY 1 E03015 FILTER BODY 1 2 E03016 CARTRIDGE LIFTER SYSTEM 1 3 E01309 SEAL 3M 4 E10218 CARTRIDGE 6 5 E14028 VENTURI 6 6 E03020 COVER PLATE 1 7 E00881 RUBBER IMPA...

Page 98: ...Operating Instructions 655DC Spare parts 8 Fig 10 4...

Page 99: ...ION ITEM PART NO DESCRIPTION QTY 1 E03063 TUBE FRAME 1 2 E03082 CABLE SUPPORT 2 3 E03067 STIFFENER BEAM 1 4 E10202 WHEEL 2 5 E10207 SWIVEL CASTOR WITH BRAKE 2 6 ADJUSTING RING WITH SCREW 2 7 E10407 FR...

Page 100: ...Operating Instructions 655DC Spare parts 10 Fig 10 5...

Page 101: ...ELEMENT ONLY 1 2 B21750 NON RETURN VALVE 1 3 E01300 AIR VALVE 3 4 E01303 SAFETY VALVE 1 5 E03033 PULSE TUBE 3 6 E03032 TANK PULSE SYSTEM 1 7 2381 365 FILTER VACU M GAUGE 1 8 491837 VACU M GAUGE 1 9 E1...

Page 102: ...Operating Instructions 655DC Spare parts 12 Fig 10 6...

Page 103: ...E10213 MOTOR 5 5 KW 1 4 E03071 MOTOR HOUSING 1 5 M16 X 140 EYE BOLT 1 6 490693 COMPRESSOR 1 7 E03142 FAN HOUSING 1 8 E03150 FANCOVER 1 9 E00444 FAN IMPELLER 1 10 E10422 SHOCK ABSORBER 4 11 E10418 SHOC...

Page 104: ...Operating Instructions 655DC Spare parts 14 Fig 10 7...

Page 105: ...art No Description Qty 1 E03091 PANEL COMPRESSOR COMPLETE 1 2 E03093 PANEL BOX COVER COMPLETE 1 3 E03094 PANEL RIGHT COMPLETE 1 3A E03106 GROMMET 1 4 E03086 PANEL TOP COMPLETE 1 5 E03098 PANEL LEFT UP...

Page 106: ...Operating Instructions 655DC Spare parts 16 Fig 10 8...

Page 107: ...IRCONNECTIONS SILENCER ITEM PART NO DESCRIPTION QTY 1 E03074 SILENCER 1 2 490706 CONNECTION HOSE 200 L 600 1 3 001112 CONNECTION HOSE 150 L 250 1 4 E03074 CONNECTION SUPPORT 1 5 E03083 CONNECTION PART...

Page 108: ...Operating Instructions 655DC Spare parts 18 Fig 10 9...

Page 109: ...OMPLETE PART NO DESCRIPTION QTY ITEM 50 Hz 60 Hz 1 E10346 E03171 CONTROL PANEL 1 1A E01301 TIMERUNIT 1 2 E03079 INSTR PANEL SUPPORT 1 3 E03109 PULSE CABLE COMPLETE 1 4 999 3346 15 E00608 NEOPRENE CABL...

Page 110: ...Operating Instructions 655DC Spare parts 20 Fig 10 10...

Page 111: ...tructions Spare parts 21 Air pistol E03170 AIRPISTOL ASSY ITEM PART NO DESCRIPTION QTY 1 E03160 HOSE CLIP 1 2 DA 9290 1 AIRPISTOL 1 3 DA 9290 2 AIRHOSE 6 MM L 5 MTR 1 4 E03168 MINI QUICKCOUPLING 1 5 E...

Page 112: ...Operating Instructions 655DC Spare parts 22...

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