BKI Fry Warmer FW-12 Service Manual Download | Manualshive

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CS-TM-025.01 Revised 3/26/13

Fry Warmer

MODELS FW-12, FW-15, FW-12T, FW-15T, FW-15DTO
Service Manual

Serial Numbers 120182 and Higher

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Summary of Contents for Fry Warmer FW-12

Page 1: ...CS TM 025 01 Revised 3 26 13 Fry Warmer MODELS FW 12 FW 15 FW 12T FW 15T FW 15DTO Service Manual Serial Numbers 120182 and Higher ...

Page 2: ...pment date from BKI whichever comes first WARRANTY COVERAGE This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty o...

Page 3: ...her 7 FW 15T FW 15DTO Bottom Breather 9 Maintenance 10 Scheduled Maintenance 10 Cleaning 10 Troubleshooting 11 Repair 11 Lamp Replacement 11 Replacement Parts 12 Components 12 FW 12 FW 15 CUF Side Breather 12 FW 12 FW 15 PASS THRU Side Breather 14 FW 15 CUF Bottom Breather 16 FW 15 PASS THRU Bottom Breather 18 FW 12T Side Breather 20 FW 15T Bottom Breather 21 FW 15DTO Bottom Breather 22 Accessorie...

Page 4: ...quipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or seriou...

Page 5: ...afety label obtain the number of the specific label illustrated on page 4 then contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound ...

Page 6: ...Fry Warmer Introduction 4 Safety Labels ...

Page 7: ...s with the National Electrical Code ANSI NFPA 70 20XX The FW 15DTO has 2 power supply cords Ensure that each cord is connected to a separate power supply circuit Always unplug both power cords before servicing moving or testing the unit BKI Fry Warmers are wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the...

Page 8: ...the countertop after it is installed to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 9 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop FW 15 Side Breather Countertop Adapter WN31206500 1 Obtain a suitable countertop location for the unit that will provide a...

Page 9: ... the wiring diagram attached to the unit or provided in the Service Manual 7 Position main unit on the countertop and secure using 8 sheet metal screws 8 Seal main unit to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 9 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into th...

Page 10: ...an insert into the opening in the WB31216000 Countertop Collar Weldment Without Liner Pan WB31211900 1 Obtain a suitable countertop location for the unit 2 Cut a hole in the countertop for the countertop collar weldment without liner pan WB31211900 according to illustration below 3 Using a 1 8 drill bit drill holes in the countertop used to secure WB31211900 to the countertop 4 Secure WB31211900 t...

Page 11: ...elow 3 Using a 1 8 drill bit drill holes in the countertop used to secure WB31217700 to the countertop 4 Secure WB31217700 to countertop with 8 sheet metal screws 5 Seal WB31217700 to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 6 Feed power cord supplied up through holes in WB31217700 7 Connect wires of power cord to power entry terminal block ac...

Page 12: ...ean the interior Avoid getting excess water in the interior of the unit Do not clean the heater blower assembly by applying compressed air Do not leave this unit on and unattended after business hours 1 Turn the unit off and allow it to cool down to room temperature 2 Remove any food 3 Remove the pan and tray and clean around the slotted holes at the air discharge on the chute Clean the pan and tr...

Page 13: ... off Wait 60 seconds Turn the power switch back on Contact an authorized BKI service agent for corrective action FW 12 FW 12T FW 15 Side Breather Warmer chute is not heating and perforated pan is not heating No power to unit or main switch is off Make sure that the circuit breaker and switch at the power supply are supplying power to the unit If problem persists contact licensed electrician Warmer...

Page 14: ...nformation in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Components FW 12 FW 15 CUF Side Breather ...

Page 15: ...000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31204803 1 DIVIDER PAN FW CUF WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0129 1 PAN INSERT 12 FW P0121 1 PAN INSERT 15 FW S0356 1 SWITCH ROCKER 16A 250V ...

Page 16: ...Fry Warmer Replacement Parts 14 FW 12 FW 15 PASS THRU Side Breather ...

Page 17: ... 140C C U SWITCH 220V England C0057 2 CERAMIC HTR 400W FULL SIZE 220 240V 220V England CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31201503 1 DIVIDER PAN FW15 WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V M0091 1 MOTOR BLOWER ASSY 220V England P0129 1 PAN INSERT 12 FW P0121 1 PAN INSERT 15 FW S0356 1 SWITCH ROCKER 16A 250V These parts are on...

Page 18: ...Fry Warmer Replacement Parts 16 FW 15 CUF Bottom Breather ...

Page 19: ...COATED C0119 1 CALROD 120V 1000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31204803 1 DIVIDER PAN FW CUF WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0121 1 PAN INSERT 15 FW ...

Page 20: ...Fry Warmer Replacement Parts 18 FW 15 PASS THRU Bottom Breather ...

Page 21: ... COATED C0119 1 CALROD 120V 1000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31201503 1 DIVIDER PAN FW15 WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0121 1 PAN INSERT 15 FW ...

Page 22: ...t Parts 20 FW 12T Side Breather PART QTY DESCRIPTION WB31204100 1 BLOWER PAN FW 12 WELD C0119 1 CALROD 120V 1000W 140C C U SWITCH CS0005 1 CORD SET 115V 7 6 M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW ...

Page 23: ...ts 21 FW 15T Bottom Breather PART QTY DESCRIPTION C0119 1 CALROD 120V 1000W 140C C U SWITCH CS0005 1 CORD SET 115V 7 6 M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW WB31207500 1 PER PAN INSERT W 4 SHIELD FW15 ...

Page 24: ...Fry Warmer Replacement Parts 22 FW 15DTO Bottom Breather ...

Page 25: ...COATED C0119 1 CALROD 120V 1000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0005 2 CORD SET 115V 7 6 FB31204803 1 DIVIDER PAN FW CUF LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW WB31207500 1 PER PAN INSERT W 4 SHIELD FW15 ...

Page 26: ...H LINER PAN ATTACHED BOTTOM BREATHER FW WB31211900 COUNTER TOP COLLAR WELDMENT WITHOUT LINER PAN ATTACHED BOTTOM BREATHER FW WB31217700 COUNTER TOP COLLAR WELDMENT FW TOWER W PAN LINER BOTTOM BREATHER AN3121460S FW HEATER MOTOR ASSY BAY MOTOR WN31206400 TABLE TOP ADAPTER FW 12 WN31206500 TABLE TOP ADAPTER FW 15 ...

Page 27: ...Fry Warmer Wiring Diagrams 25 Wiring Diagrams FW 12 FW 15 Side Breather ...

Page 28: ...Fry Warmer Wiring Diagrams 26 FW 12 FW 15 Bottom Breather ...

Page 29: ...Fry Warmer Wiring Diagrams 27 FW 15 220V England ...

Page 30: ...Fry Warmer Wiring Diagrams 28 FW 12T FW 15T ...

Page 31: ...Fry Warmer Wiring Diagrams 29 ...

Page 32: ...Fry Warmer Wiring Diagrams 30 FW 15DTO Bottom Breather ...

Page 33: ...Fry Warmer Wiring Diagrams 31 ...

Page 34: ...Fry Warmer Notes 32 Notes ...

Page 35: ...Fry Warmer Notes 33 ...

Page 36: ...CS TM 025 01 Revised 3 26 13 2812 Grandview Dr Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A LI0224 0407 ...

Page 37: ...Fry Warmer Notes 2 REVISION HISTORY REVISION DATE REVISED BY DESCRIPTION 01 03 26 13 KW Initial Release Supersedes all previous releases ...

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