bjm J08-F Installation, Operation & Maintenance Manual Download

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Version 12/29/14

INSTALLATION, OPERATION & MAINTENANCE MANUAL

FARHENHEIT

J-F & JX-F SERIES

SIDE DISCHARGE

Electric Submersible Pumps

Three Phase

208V, 230V, 460V & 575V

CAST IRON

THREE PHASE

J08-F
J15-F
J22-F
J37-F

J55C-F
J75C-F

J15H-F
J22H-F
J37H-F
J55CH-F
J75CH-F

316 STAINLESS STEEL

THREE PHASE

JX08SS-F
JX15SS-F
JX22SS-F
JX37SS-F

JX55CSS-F
JX75CSS-F

JX15HSS-F
JX22HSS-F
JX37HSS-F
JX55CHSS-F
JX75CHSS-F

Read this manual carefully before installing, operating or servicing these pump models.

Observe all safety information.

Failure to comply with instructions may result in personal

injury and/or property damage. Please retain these instructions.

Summary of Contents for J08-F

Page 1: ...F J15H F J22H F J37H F J55CH F J75CH F U316 STAINLESS STEELU UUTHREE PHASEUU JX08SS F JX15SS F JX22SS F JX37SS F JX55CSS F JX75CSS F JX15HSS F JX22HSS F JX37HSS F JX55CHSS F JX75CHSS F Read this manual carefully before installing operating or servicing these pump models UUObserve all safety information UU Failure to comply with instructions may result in personal injury and or property damage Plea...

Page 2: ......

Page 3: ...S F PRECISION CAST MODELS 21 EXPLODED VIEW OF JX22SS F JX37SS F PRECISION CAST MODELS 22 J F SERIES PARTS LIST 23 JX F SERIES PARTS LIST 25 THREE PHASE WIRING DIAGRAM 27 208V 27 MODELS J08 F JX08SS F J15 F JX15SS F J15H F JX15HSS F J22 F JX22SS F J22H F JX22HSS F J37 F JX37SS F J37H F J37HSS F J55C F J55CSS F J55CH F J55CHSS F 27 230V 28 MODELS J08 F JX08SS F J15 F JX15SS F J15H F JX15HSS F J22 F ...

Page 4: ...3 Spencer Plain Rd Old Saybrook CT 06475 USA Fax 860 399 7784 Phone 877 256 7867 Phone 860 399 5937 Information including pump data sheets and performance curves is also available on our web site HHUUwww bjmpumps comUU For assistance with your electric power source please contact a certified electrician Please pay attention to the following alert notifications They are used to notify operators and...

Page 5: ...rheated Do not operate the pump with a worn or damaged electric power cable Death or serious injury could occur Never attempt to alter the length or repair any power cable with a splice The pump motor and pump motor and cable must be completely waterproof Damage to the pump or personal injury may result from alterations After the pump has been installed make sure that the pump and all piping are s...

Page 6: ...s dents damaged threads etc 3 Check power cord and sensor cable for any cuts or damage 4 Check for and tighten any hardware that appears loose 5 Carefully read all tags decals and markings on the pump If anything appears to be abnormal contact your BJM Pumps distributor or BJM Pumps LLC If damaged the pump may need to be repaired before use Do not install or use the pump until appropriate action h...

Page 7: ...od Grade Mineral Oil JX15SS F 10 1 300 ISO 32 NSF Food Grade Mineral Oil JX22SS F 13 5 400 ISO 32 NSF Food Grade Mineral Oil JX37SS F 13 5 400 ISO 32 NSF Food Grade Mineral Oil JX55CSS F 45 6 1350 ISO 32 NSF Food Grade Mineral Oil JX75CSS F 45 6 1350 ISO 32 NSF Food Grade Mineral Oil Qty oil in seal chamber Models U S fl oz C C Type of oil J08HSS F 10 1 300 ISO 32 NSF Food Grade Mineral Oil JX15HS...

Page 8: ...at HHUUwww bjmpumps comUUHH or by calling BJM Pumps LLC at 860 399 5937 Do not run pump dry Pump liquid should not exceed a maximum temperature of 200 F 93 C Never place the pump on loose or soft ground The pump may sink preventing water from reaching the impeller Place on a solid surface or suspend the pump with a lifting rope chain The J F JX F Series pumps are provided with a suction strainer t...

Page 9: ...uld be counter clockwise as shown in the picture below 2 By looking from the top of the pump Since the impeller cannot be seen the best way to check the rotation is to check the kick back motion of the pump when the pump just starts The kick back motion of the pump should be counter clockwise as shown in the picture below ...

Page 10: ...times per hour All J F JX F models are provided with a 33 10m power cord NEVERUU splice the power cable due to safety and warranty considerations Always keep the lead end dry Note 208V 230V 460V 575V three phase units do not have a plug and have to be provided separately Do not alter the length or repair any power cable with a splice The pump motor and cable must be completely waterproof Damage to...

Page 11: ...ommended starts should not exceed 10 times per hour Three phase pumps need a separate control box with float s for automatic operation STOPPING To stop the pump manual and automatic mode unplug it from the power source turn off the breaker or turn the power source off generator ...

Page 12: ...LWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING Risk of electrical shock Do not remove power supply cord and strain relief or connect conduit directly to the pump Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician THREE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HAN...

Page 13: ...rotation arrow on the pump casing If rotation is not correct switching of any two power leads other than ground will provide the proper rotation Three phase pumps do NOT have integral motor overload protection Pumps must be installed in accordance with the National Electrical Code and all applicable local codes and ordinances Pumps are not to be installed in locations classified as hazardous in ac...

Page 14: ...ly pump running backwards check rotation SERVICING YOUR SUBMERSIBLE PUMP Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance The design of the F Series high temperature pump models is unique and requires specific knowledge to perform the proper assembly BJM Pumps recommends that all electrical service work be performed at the factory or by ...

Page 15: ...he suction cover 7 Remove the impeller 8 Remove the inspection screw for the oil chamber pos 50 08 Pour out a small sample of the oil If it is milky white or contains water then the oil and possible the mechanical seal should be changed If an oil change is needed 9 Remove the screws that hold the oil chamber cover in place remove the oil 10 Replace the mechanical seal if necessary 11 Replace the o...

Page 16: ...16 EXPLODED VIEW OF J08 F J15 F J15H F ...

Page 17: ...17 EXPLODED VIEW OF JX08SS F JX15SS F JX15HSS F ...

Page 18: ...18 EXPLODED VIEW OF J22 F J22H F J37 F J37H F ...

Page 19: ...19 EXPLODED VIEW OF JX22SS F JX22HSS F JX37SS F JX37HSS F ...

Page 20: ...20 EXPLODED VIEW OF J55C F JX55CSS F J55CH F JX55CHSS F J75C F JX75CSS F J75CH F JX75CHSS F ...

Page 21: ...21 EXPLODED VIEW OF JX08SS F JX15SS F JX15HSS F PRECISION CAST MODELS ...

Page 22: ...22 EXPLODED VIEW OF JX22SS F JX37SS F PRECISION CAST MODELS ...

Page 23: ...02240 202240 202240 10 Shaft Sleeve 202256 202256 202256 202256 10 1 O Ring Kit Only Kit Kit Kit Kit 10 2 O Ring Kit Only Kit Kit Kit Kit 13 Mechanical Seal FKM 204240 204240 204240 204240 204240 204240 204240 200304 200304 300304 300304 14 Lower Ball Bearing 200958 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961 14 1 Lower Ball Bearing 200960 200960 200961 200961 14 2 Lower ...

Page 24: ...1 203231 203229 203229 203229 203229 50 02 Screw 203216 203216 203216 203228 203228 203228 203228 203229 203229 203229 203229 50 07 Screw 203229 203229 203229 203229 50 08 Screw 203219 203219 203219 203219 203219 203219 203219 203246 203246 203246 203246 50 11 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 50 11 1 O Ring Kit Only Kit Kit Kit Kit Kit Kit Kit Kit ...

Page 25: ...240 204240 204240 204243 204243 204243 204243 200304 200304 200304 200304 14 Lower Ball Bearing 200958 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961 14 1 Lower Ball Bearing 200960 200960 200961 200961 14 2 Lower Bearing Retainer Clip 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 17 Rotor w Shaft 3 PH 204021 204022 204022 204023 204023 204024 2...

Page 26: ...20 203220 203220 203220 203229 203229 203229 203229 50 07 Screw 203296 203296 203296 203296 203296 203296 203296 203229 203229 203229 203229 50 08 Screw 203219 203219 203219 203219 203219 203219 203219 203246 203246 203246 203246 50 11 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 50 11 1 O Ring Kit Only Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 50 12 Screw 2...

Page 27: ...27 THREE PHASE WIRING DIAGRAM 208V MODELS J08 F JX08SS F J15 F JX15SS F J15H F JX15HSS F J22 F JX22SS F J22H F JX22HSS F J37 F JX37SS F J37H F J37HSS F J55C F J55CSS F J55CH F J55CHSS F ...

Page 28: ...28 230V MODELS J08 F JX08SS F J15 F JX15SS F J15H F JX15HSS F J22 F JX22SS F J22H F JX22HSS F J37 F JX37SS F J37H F J37HSS F J55C F J55CSS F J55CH F J55CHSS F J75C F JX75CSS F J75CH F J75CHSS F ...

Page 29: ...29 460V MODELS J08 F JX08SS F J15 F JX15SS F J15H F JX15HSS F J22 F JX22SS F J22H F JX22HSS F J37 F JX37SS F J37H F J37HSS F J55C F J55CSS F J55CH F J55CHSS F J75C F JX75CSS F J75CH F J75CHSS F ...

Page 30: ...30 575V MODELS J08 F JX08SS F J15 F JX15SS F J15H F JX15HSS F J22 F JX22SS F J22H F JX22HSS F J37 F JX37SS F J37H F J37HSS F J55C F J55CSS F J55CH F J55CHSS F J75C F JX75CSS F J75CH F J75CHSS F ...

Page 31: ...d to a state of operation This feature is designed to prevent damage to the stator winding and allow for longer pump life The sensor cable consists of four leads two are connected to the Seal Minder and two are connected to the thermal sensor switches located in the stator windings These four leads run to the pump control panel and connect to the proper connections points for seal alarm and therma...

Page 32: ...32 ...

Page 33: ...T IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY OF BJM PUMPS LLC S DISTRIBUTORS AND CUSTOMERS UNDER NO CIRCUMSTANCES SHALL BJM PUMPS LLC BE LIABLE FOR ANY COSTS LOSS EXPENSE DAMAGES SPECIAL DAMAGES INCIDENTAL DAMAGES OR CONSEQUENTIAL DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE DESIGN MANUFACTURE SALE USE OR REPAIR OF THE PRODUCT WHETHER BASED ON WARRANTY CONTRACT NEGLIGE...

Page 34: ...or Condition of Cable Jacket New Good Fair Poor Rotation Direction of Impeller Rotation Use C W for clockwise CC W for counterclockwise Method used to check rotation viewed from bottom Resistance of cable and Pump Motor measured at pump control Red Black ohms Red White ohms White Black ohms Resistance of ground circuit between control panel and outside of pumps Ohms MEG OHM CHECK OF INSULATION Red...

Page 35: ...e top Yes No Control Panel MFG model no Number of pumps operated by control panel NOTE At no time should hole be made in top of control panel unless proper sealing devices are utilized Short Circuit protection Type Number and size of short circuit device s Amp rating Overload type Size Amp rating Do protective devices comply with pump motor amp rating Yes No Are all pump connections tight Yes No I...

Page 36: ...checked for leaks Yes No Do check valves operate properly Yes No Flow Does station appear to operate at proper rate Yes No Noise level Acceptable Unacceptable Comments Describe and equipment difficulties during start up Installed by Company Person Date Maintained by Company Person Date and time of start up Present at start up Engineer s name Contractor s name Operator s name others ...

Page 37: ...NOTES ...

Page 38: ...LLC FARHENHEIT is a trademark of BJM Pumps LLC Copyright 2006 2013 BJM Pumps LLC All rights reserved BJM Pumps LLC 123 Spencer Plain Road PO Box 1138 Old Saybrook CT 06475 USA Phone 860 399 5937 Fax 860 399 7784 Email sales bjmpumps com Web Site www bjmpumps com ...

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