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Automated Sample Processing System

BK-PR48

User Manual

Biobase Biodustry (Shandong) Co., Ltd

Summary of Contents for BK-PR48

Page 1: ...Automated Sample Processing System BK PR48 User Manual Biobase Biodustry Shandong Co Ltd...

Page 2: ...ntellectual property of this user manual and its corresponding products belongs to Biobase Biodustry Shandong Co Ltd hereinafter referred to as our company or us No individual or organization may repr...

Page 3: ...equirements are met Assembly operations expansion re adjustment improvement repair and replacement of parts are performed by professionals recognized by our company All repairs involving replacement p...

Page 4: ...ories fee improper use man made damage Power grid voltage or electromagnetic interference does not conform to the scope of product regulations Irresistible natural disasters Replace or use parts acces...

Page 5: ...Structure 12 4 2 Internal Structure 12 5 Software Description 21 5 1 Software Startup 21 5 2 Program Operation 21 5 3 Program Management 22 5 4 Instrument Management 24 5 5 About 25 6 Operating Instru...

Page 6: ...Out of Service 41 9 Product Maintenance 42 9 1 Cleaning Agent 42 9 2 Daily Maintenance 42 9 3 Monthly Maintenance 43 9 4 Yearly Maintenance 43 9 5 Abnormal Maintenance 43 9 6 Prophylactic Measures 43...

Page 7: ...forbidden to touch the moving parts during operation to avoid getting involved in if not in accordance with the instructions may cause personal injury Caution In all cases marked with this warning ma...

Page 8: ...for on site service This instrument is grounded through the ground wire of the power cord To avoid electric shock the ground wire of the power supply must be grounded The AC power supply must be stab...

Page 9: ...recautions Biohazard protection In order to effectively protect against the risk of biological infection please observe the following precautions Caution Alcohol is flammable please use it with care C...

Page 10: ...lead to infection Please do not touch the samples directly with your hands Please be sure to wear gloves and overalls during operation to prevent infection and wear protective glasses when necessary...

Page 11: ...roat swab anal swab feces genital tract secretions exclined cells urine sputum etc depending on the extraction reagent It can be used in clinical gene amplification testing laboratory CDC Center for D...

Page 12: ...The system integrates sample carrier sample retention carrier reagent carrier pipette tip carrier sample application arm protection system transportation system and industrial control system transfer...

Page 13: ...2 PCR tubes Store the extraction products the reaction liquid etc 3 1000 L tip Liquid distribution 4 200 L tip Liquid distribution 5 50 L tip Liquid distribution 6 1 5mL Centrifuge tube Sample storag...

Page 14: ...ements before installation For specific power requirements please refer to the above section 1 3 Parameters 2 3 Space Requirements Please reserve enough space around the instrument before installation...

Page 15: ...9 Figure 2 1...

Page 16: ...ocal agent Figure 3 1 Monitored anti tilting shipment label Figure 3 2 Monitored anti touching shipment label 3 2 Installation After confirming that the packing box is not damaged please follow the st...

Page 17: ...find the tool wrench from the accessory box 4 Move the instrument to the reserved installation space 5 Use a clean cloth to gently wipe off the dirt and dust on the moving rails and add lubricating o...

Page 18: ...ed to open the cap 5 Sample carrier For the placement of sample 6 96 well PCR tubes carrier For the placement of PCR tubes 7 Tips carrier For the placement tips 8 Deep well plate carrier For the place...

Page 19: ...f tips 3 Waste tips carrier For the placement of waste tips 4 Reagent carrier For the placement of reagent tube 5 Deep well plate carrier For the placement of deep well plate 6 Sample PCR tubes carrie...

Page 20: ...function As shown in the figure 4 2 2 the tip head carrier is positioned by two guiding grooves marked in the red box and a positioning bolt and is fixed by the shrapnel When the tips carrier placing...

Page 21: ...unction The waste tips box is placed at the outermost end of the tips carrier the tips box and the carrier together are put into the the required no tip carrier The empty carrier will be used to place...

Page 22: ...2ml centrifuge tubes 2 Preserve tubes carrier For the placement of 2ml preserve tubes 3 Preserve tubes carrier For the placement of 5ml preserve tubes Position 1 4 of the reagent carrier can place 1...

Page 23: ...amely H plate and standard plate When placing deep well plates the gap of deep well plate shall be outward as shown in figure 4 2 5 and the deep well plate shall be completely placed on the carrier wi...

Page 24: ...re placed in the same area Two carriers cannot coexist at the same time only one carrier can be placed as shown in Figure 4 2 6 The sample carrier can hold 48 samples of 5mL preserve tubes and the PCR...

Page 25: ...ate of the instrument and the two guide rails play a guiding and positioning role As shown in Table 4 2 7 the installation site of the carrier is introduced Carrier installation as shown in Figure 4 2...

Page 26: ...20 Magnetic adsorb Figure 4 2 8 Reagent carrier installation...

Page 27: ...t 5 About 2 Program Operation 4 Instrument Management 6 Exit 5 1 Software Startup Software Startup Double click the software startup icon 5 2 Program Operation Program Operation In this interface you...

Page 28: ...login password in the following interface 666666 Program Management In this interface includes project editor liquid parameters import and export etc Figure 5 3 1 Project editor Edit and input the pr...

Page 29: ...The speed of suckback the suckback action performed after suction of the pipette tip to prevent needle tip hanging fluid Maxi speed Maximum speed of suction Acceleration The change in suction velocity...

Page 30: ...of liquid that be suckbacked after pipette tip s injection to prevent needle tip hanging fluid Injection volume The volume of the injected fluid Following speed The speed following the liquid level w...

Page 31: ...e debugging Debug the XYZ axis position of the sampling arm and the X axis position of the Anti drip plate 5 5 About About In this interface you can view the software and hardware version numbers oper...

Page 32: ...k query to Query the software and hardware version number Manual Click the Manual to view the operating instruction of the Automated Sample Processing System Run log Click to query the operation log r...

Page 33: ...provide a stable voltage Personnel without professional training are prohibited from operating the instrument 6 3 Power on 1 Turn on the main power switch on the left panel of the instrument 2 Click t...

Page 34: ...uired for the test at the specified position Refer to the above 4 2 4 PCR tubes Sample carrier Function Introduction Caution Before starting ing the experiment please ensure that all preparations for...

Page 35: ...instrument must be closed Do not place reagents samples etc that are not related to the experiment on the workbench so as not to affect the operation and cause pollution Operators must wear lab coats...

Page 36: ...d Down under Action Management on the right Note Liquid parameters The liquid model is an accurate sample addition and the liquid model parameters are recorded and saved in advance according to the ti...

Page 37: ...liquid model parameters are recorded and saved in advance according to the tip specifications used Tip type For pipetting there are three tips 50ul 200ul and 1000ul Select the head of the pipette acc...

Page 38: ...on You can control the sequence of current steps by controlling Up and Down under Action Management on the right Note Liquid parameters The liquid model is an accurate sample addition and the liquid m...

Page 39: ...quid model parameters are recorded and saved in advance according to the tip specifications used Tip type For pipetting there are three tips 50ul 200ul and 1000ul Select the head of the pipette accord...

Page 40: ...olumn number find the target location and input them select the volume of the tes tube click on the move to the target location click the Open cover to open click Close cover the tube cap will be buck...

Page 41: ...se the right mobile number click the left arrow displacement and sample arm to left until moving to the right position such as table for 6 12 2 rounding operation For the position debugging of axis Y...

Page 42: ...s debugging Table 6 12 2 The x axis debugging No Function Note 1 The default location value is displayed 2 The number of move steps selection 3 X moves to the left 4 X moves to the right 5 Initialize...

Page 43: ...nning bit reference line Bottle opening Bottle opening Tips liquid level reference line The lowest tips reference line Bottle opening Figure 7 8 Vertical position debugging Debug in the Y direction in...

Page 44: ...wards Debug in the X direction rightwards Tube wall Tips Figure 7 9 Correct mechanical position Figure 7 10 7 4 Software and Hardware Version Query Click About interface click Query to query the softw...

Page 45: ...39 Figure 7 11 7 5 Manual Operation Log Query Click About interface click Manual to view the operating Manual Click About interface click Run Log to view the peration log...

Page 46: ...to collision Select to ignore according to the software prompts Other reasons Contact the technical services personnel The pipette tip can t be taken off Not running under the operating environment r...

Page 47: ...r quality control solution click Retry or Retry after changing the pipette tip The liquid suction has not been moved to the lowest position Click Go to the lowest position to suck The sampling arm mov...

Page 48: ...cording to the laboratory requirements and conduct the necessary disinfection treatment Check the instrument countertop after the daily experiment and keep it clean with no residual liquid and stains...

Page 49: ...air tightness of the sampling pump Check the jaw force Calibrate the accuracy of the sampling pump Note If the instrument is not used for a long time the need to reuse the product problems such as ina...

Page 50: ...otect the maintenance personnel the equipment must be cleaned in accordance with the standard laboratory specification GLP prior to repairing this automated sample processing system If the instrument...

Page 51: ...y Shandong Co Ltd Add No 9 Gangxing Road High Tech Zone Jinan City Shandong Province China Tel 86 531 81219801 03 Fax 86 531 81219804 E mail service_ivd biobase cc Web www biobase cc www meihuatrade c...

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