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77-2956-R2  (1/2018)

1 / 10

www.carlisleft.com

AX160L AIR MOTOR ASSEMBLIES

SPECIFICATIONS

AX160L-5

AX160L-6

AX160L-7

AX160L-8

Maximum air inlet pressure: 5 bar [72.5 psi]

6 bar [87 psi]

7 bar [101.5 psi]

8 bar [116 psi]

Maximum recommended continuous 

cycle rate:

20 cycles/min [40 strokes]

Maximum recommended 

intermittent cycle rate:

30 cycles/min [60 strokes]

Air inlet connection:

3/8" BSPP / NPS (female)

Nominal pump stroke:

127 mm [5 in]

Maximum operating temperature:

71°C [160°F]

Weight:

9 Kg [20 Lb]

65

67

69

71

73

75

77

79

81

83

85

0

5

10

15

20

25

30

35

10

20

30

S

O

U

N

D

 P

R

ES

S

U

R

(d

B

(A

))

 

A

IR

 F

LO

W

 L/

m

in [

S

C

FM]

 

CYCLES / MIN 

AX160L AIR MOTOR 

Air flow & Sound Pressure Level 

2.8 BAR [40 PSI] AIR FLOW

5.5 BAR [80 PSI] AIR FLOW

6.9 BAR [100 PSI] AIR FLOW

2.8 BAR [40 PSI] SOUND LEVEL

5.5 BAR [80 PSI] SOUND LEVEL

6.9 BAR [100 PSI] SOUND LEVEL

 142 

[5] 

 850 

[30] 

566 

[20] 

 425 

[15] 

 283 

[10] 

 708 

[25] 

 991 

[35] 

EN

SERVICE MANUAL

Summary of Contents for AX160L

Page 1: ...in 60 strokes Air inlet connection 3 8 BSPP NPS female Nominal pump stroke 127 mm 5 in Maximum operating temperature 71 C 160 F Weight 9 Kg 20 Lb 65 67 69 71 73 75 77 79 81 83 85 0 5 10 15 20 25 30 35 10 20 30 SOUND PRESSURE dB A AIR FLOW L min SCFM CYCLES MIN AX160L AIR MOTOR Air flow Sound Pressure Level 2 8 BAR 40 PSI AIR FLOW 5 5 BAR 80 PSI AIR FLOW 6 9 BAR 100 PSI AIR FLOW 2 8 BAR 40 PSI SOUN...

Page 2: ...stand all safety operation and maintenance information provided in the operation manual WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF TH...

Page 3: ...air supply Check air and fluid supply ball valves and supply hoses Air piston seal worn Replace piston seal Poppet assemblies are not working Switch interchange poppet assemblies to isolate the faulty poppet and clean or replace Main valve assembly is not working Check the main valve assembly and clean or replace QEV s are not working Check for constant exhaust air when pump is not in a stalled co...

Page 4: ...1 Parts are included in AX160L Seal Kit 250721 p Parts are included in Valve Repair Kit 0115 010226 s Parts are included in AX160L Hardware kit 250730 p p p p p p p p p p p p p p p 28 28 AX160L AIR MOTOR ASSEMBLIES WARNING Item 18 should not be removed or modified in any way It is necessary for safe operation of the air motor Operating the air motor beyond its maximum air inlet pressure may result...

Page 5: ...SAFETY VALVE 8 BAR 116 PSI 1 193539 SAFETY VALVE 7 BAR 101 PSI 193538 SAFETY VALVE 6 BAR 87 PSI 0114 014716 SAFETY VALVE 5 BAR 72 PSI 19 162819 lo CYLINDER SEAL AX160L 2 20 0115 010051 lop O RING 4 21 193826 UPPER END CAP AX160L 1 22 0115 010037 l POPPET ASSEMBLY 2 23 193689 EYEBOLT 1 24 162818 s HEX HEAD CAP SCREW 4 25 194073 CYLINDER AX160L 1 26 193822 PISTON ASSEMBLY AX160L 1 27 162817 lo PISTO...

Page 6: ...WASHER 4 6 161995 O RING 2 7 0115 010018 VALVE BLOCK END CAP 2 8 0115 010049 O RING 4 4 4 9 0115 010017 MAGNET 2 10 0115 010016 BUMPER 2 2 13 0115 010021 O RING 2 2 2 14 0115 010020 DIAPHRAGM 2 2 15 163920 SOCKET HEAD CAP SCREW 4 17 0115 010015 SPOOL AND SLEEVE ASSEMBLY 1 19 162819 CYLINDER SEAL AX160L 2 2 20 0115 010051 O RING 4 4 4 22 0115 010037 POPPET ASSEMBLY 2 24 162818 HEX HEAD CAP SCREW 4 ...

Page 7: ...t com AX160L AIR MOTOR ASSEMBLIES MAINTENANCE MAINTENANCE SYMBOLS DISASSEMBLY ORDER Reverse for assembly PG PETROLEUM GREASE JELLY ITEM NUMBER see pages 4 5 8 PG 4x PG PG 15 1 20 8 20 PG 2 2 5mm 4x 8x 6 14 PG 4 3 4 5 11 12 13 3 PG 2 4mm 3mm ...

Page 8: ...lbs Max 9mm 38mm 1 50in REF ROD SEALS INSERTION NOTE MAINTENANCE SYMBOLS TORQUE VALUE Nm in lb or ft lb ITEM NUMBER see pages 4 5 PETROLEUM GREASE JELLY PG DISASSEMBLY ORDER Reverse for assembly APPLY GREASE ONTO SEALS BEFORE INSERTING USE A PRESS AND A FLAT PIECE OF BAR STOCK WHEN INSERTING NEW ROD SEALS INTO LOWER END CAP AS SHOWN PRESS SEALS FLUSH INTO END CAP THEN PRESS SEALS THE REMAINDER OF ...

Page 9: ... AX160L AIR MOTOR ASSEMBLIES MAINTENANCE DANGER You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers NOTE Spool and sleeve assembly 17 is a matched set and cannot be interchanged with other spool and sleeve assemblies CAUTION Take care when handling the magnets 9 Avoid getting magnets in close proximity to each other Injury or damage to magnets ma...

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