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AA4000 AIR-ASSISTED 

AIRLESS SPRAY GUN

The following instructions provide the
necessary information for the proper
operation and preventive maintenance 
of the Binks AA4000 Air-Assisted
Airless Spray Gun. Please read and
understand all information in this 
document in order to get the maximum 
performance from your new AA4000
spray gun.

In the AA4000 spray gun, the paint or
other material to be sprayed is preatom-
ized and forced through the carbide tip
by the typical 1,500-3,800 psi fluid 
pressure (with capabilities up to 4,000
psi/275 bar). As a result of the preatom-
izing, the final shaping air supplied by
the air cap produces an exceptionally
fine and even spray pattern. The result
of this spray pattern is an even finish
that lends itself to products that need an
exceptionally fine finish with reduced
overspray and VOC emissions.

SPECIFICATIONS:

Maximum 
Fluid Pressure:

4000 psi/275 bar

Maximum 
Air Pressure:

100 psi/6.8 bar

Gun Body:

Forged Aluminum 

Fluid Path:

Stainless Steel

Fluid 
Shut Off Type:

Tungsten Carbide Seat standard 
(UHMW Seat optional)

Fluid Inlet Size: 1/4" NPS(m) Thread
Air Inlet Size:

1/8" NPT(m) x 1/4" NPS(m) 
D.M. Nipple

Gun Weight:

16-oz.

Replaces 

Part Sheet 

77-2776R-8

Part 

Sheet

77-2776R-9

Product shown is covered by U.S. patent No. 6,276,616.
Foreign patents are issued or pending.

II 2 G X

Summary of Contents for AA4000

Page 1: ...lt of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and VOC emissions SPECIFICATIONS Maximum Fluid Pressure 4000 psi 275 bar Maximum Air Pressure 100 psi 6 8 bar Gun Body Forged Aluminu...

Page 2: ...lations Improper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD Ground the equipment and object being sprayed Provide fresh air ventilation to avoid the build up of flammable fumes from the material being sprayed or from solvent Extinguish all open flames or pilot lights in spra...

Page 3: ...uid pressure increases more air is needed to eliminate the tails Consistency in spraying can be increased across spray gun operators and similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material coverage and spraying speed are achieved y...

Page 4: ...en or replace fluid seat 4 Slow fluid shut off Fluid buildup on cartridge assembly Clean or replace cartridge assembly 8 No fluid output when triggered Tip orifice plugged Turn off fluid supply Relieve pressure into a closed grounded container Engage trigger safety Remove tip guard assembly 1 and air cap 2 and the carbide tip 3 Clean or replace carbide tip assembly 3 Collet on needle has slipped T...

Page 5: ...lubricated after each cleaning The points that need lubrication dur ing the maintenance of air assisted airless spray guns include 1 the fluid needle packing 2 trigger pivot point Gun lube is used to lubricate the fluid needle pack ing and trigger pivot point CLEANING The following steps summarize the procedure for clean ing air assisted airless spray guns 1 Turn off the atomizing air supply to th...

Page 6: ... These materials are clearly labeled as approved for cleaning and wash off operations If the operator has any question on selecting appropriate cleaning solvents the operator should consult a supervisor or plant environmental staff ITEM PART NO NO DESCRIPTION QTY 1 54 4983 TIP GUARD ASSEMBLY 1 2 54 4978 AA4 AIR CAP Standard 1 54 4980 AA2 AIR CAP Optional 1 3 113 0XXXX CARBIDE TIP ASSEMBLY 1 See Ti...

Page 7: ...2 1 7 20 21 22 23 18 16 15 14 6 5 4A 17 13 12 11 10 9 8 7 AA4000 AIR ASSISTED AIRLESS SPRAY GUN Alternate 19 See note below NOTE Do not overtighten for ease of filter replacement Adequate torque required is 5 6 ft lbs ...

Page 8: ...ale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 888 246 5732 Binks Worldwide Sales and Service Listing www binks com WARRANTY This product is covered by Binks 1 Year Limited Warranty 77 2776R 9 Revisions P2 Replaced warnings SPRAY TIP SELECTION CHARTS FAN PART NO SIZE WIDTH 113 00702 007 1 2 113 00704 007 2 4 113 00706 007 4 6 113 00708 007 6 8 113 009...

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