Bike-Lift HQL 400 Use And Maintenance Manual Download

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Operating manual No.

057-2-6-0012-R0

Page 1

Version 2021

EC Use and Maintenance Manual

Central lifting platform

HQL 400 Mini Lift

Model

Version



HQL-400-001

FOOT PUMP



HQL-400-003

ELECTRO-HYDRAULIC PUMP

Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA) – Italy
Website:

www.bikelifteurope.it

E-mail:

[email protected]

Summary of Contents for HQL 400

Page 1: ...enance Manual Central lifting platform HQL 400 Mini Lift Model Version HQL 400 001 FOOT PUMP HQL 400 003 ELECTRO HYDRAULIC PUMP Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Website www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ... 2 Machine identification 10 2 3 Machine description 11 2 4 Intended use and reasonably foreseeable misuse 12 2 5 Technical specifications 13 2 5 1 HQL 400 001 Foot pump 13 2 5 2 HQL 400 003 Electro hydraulic pump 13 3 Safety section 14 3 1 Environmental working values 14 3 2 Sound level 14 3 3 Residual risks 14 3 4 Operator protections 15 3 5 Safety systems 15 3 6 Pictograms 16 4 Transport and ha...

Page 3: ...pes 23 7 3 1 HYDRAULIC FOOT PUMP element code 001 23 7 3 2 ELECTRO HYDRAULIC PUMP element code 003 24 8 Maintenance section 25 8 1 Lubrication 25 8 2 Bleeding of the hydraulic circuit 25 8 3 Piston replacement 26 8 4 Cleaning 27 8 4 1 Initial cleaning 27 8 4 2 General cleaning of the machine 27 8 4 3 Cleaning of the work areas 27 8 5 Problems and remedies 28 8 5 1 FOOT PUMP 28 8 5 2 ELECTRIC PUMP ...

Page 4: ...umidity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiving the e...

Page 5: ...r written authorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized 1 3 1 Warranty conditions Bike Lift Eur...

Page 6: ...recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...g of motor vehicles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives 2006 42 EC Machineries Directive 2014 30 EU Electromagnetic Compatibility EMC Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 1493 2010...

Page 8: ...e EMC 2014 35 EU Low Voltage Directive LVD EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 349 1993 A1 2008 Safety of machinery Minimum spaces to avoid the crushing of body parts EN 1493 2010 European standard on vehicle lifting platforms EN 982 2009 Safety of machinery Safety requirements related to systems and their components for hydr...

Page 9: ...MEANING Yellow triangle pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands BLUE round pictogram generally indicates an Obligation for example the obligation to wear certain PPE goggles or the Obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibition for example person access prohibition prohibition of ha...

Page 10: ...identification data of the machine are indicated on the plate placed on the structure and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any kind of contact with the manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the plate will void any warranty The machines can be subject to...

Page 11: ...form a HQL 400 with foot pump b HQL 400 with electro hydraulic system The lifting platform see Figure 2 consists of a lifting structure through a foot operated hydraulic system a or a loading and unloading electro hydraulic system b The fall protection system shown in yellow in the following figure consists of a mobile anchoring toothed bar with automatic coupling that prevents accidental descent ...

Page 12: ...nd for the bodywork Any other use different from the one indicated is to be considered as not planned and may cause damage to the machine and Operators It is therefore FORBIDDEN The machine must always be operated by only one Operator The Operator must always work in proper lighting conditions and wear clothes and protections appropriate to the task performed typical activity of mechanical worksho...

Page 13: ...pport surface sizes 45x33 cm Total space 78x50 cm Weight 65 kg 2 5 2 HQL 400 003 Electro hydraulic pump see exploded diagram attached to this manual CENTRAL LIFTING PLATFORM PARAMETER VALUE Maximum bearing 400 kg Maximum height 80 cm Minimum height 23 cm Safety positions number 5 Lifting surface sizes 53x36 cm Rubber support surface sizes 45x33 cm Total space 88x50 cm Weight 65 kg Available power ...

Page 14: ...g platform is the absolute prerogative of professional operators and specialized technicians in compliance with the requirements of Machinery Directive 2006 42 EC and subsequent updates Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under the influence of sedatives drugs or alcohol Before c...

Page 15: ...orm the operator must wear appropriate personal protective equipment PPE such as gloves and safety footwear Always wear work clothing normally used in the mechanical workshop activity 3 5 Safety systems The fall protection system shown in yellow in the following figure consists of a mobile anchoring toothed bar with automatic coupling that prevents accidental descent of the mobile surface The lift...

Page 16: ...g them through the appropriate loops on the lifting platform GIVEN THE BEARING VALUE INDICATED ON THE PLATE Do not exceed the load capacity of the lifting platform Use it only to lift objects Do not modify the lifting platform The load must always remain firm and stable 3 6 Pictograms Danger of crushing hands with the lifting platform arms When the platform is at the desired height insert the lock...

Page 17: ...Operating manual No 057 2 6 0012 R0 Page 17 Version 2021 EN ...

Page 18: ...single Operator equipped with workshop gloves safety footwear and protective helmet as required by current regulations This Operator must pay maximum attention to all transport phases Do not allow any other person to stand in the operation area of the forklift truck in order to prevent the accidental fall of the boxes 4 4 Receipt and check The packaging is made of suitable material and is carried ...

Page 19: ...lter its operation Store the packed machine in a closed or covered area above the ground by using sleepers or similar objects Room temperature and humidity 5 75 C Relative humidity between 30 and 90 Do not overturn the packaging If the machine is stored without packaging it must be positioned firmly on wooden sleepers and covered with a cloth Do not stack anything on the machine ...

Page 20: ... be able to support a minimum weight of 500 kg m2 The lifting platform must be placed in such a way as to allow the Operator to easily repair the motorcycles The lifting platform must therefore be installed by taking into account the minimum distances from walls or other possible boundaries boundaries are imaginary lines that delimit the work or safety areas of other machines or structures WARNING...

Page 21: ...parts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by using the protections At the end of the machine s life it is necessary to proceed to the proper disma...

Page 22: ...e WARNING Never lift the load before making sure it is firmly fastened to the platform with belts Always check during lifting that the load does not slope and unbalance 3 Proceed with the lifting operation of the structure by pressing the pedal or with the electro hydraulic control up to the desired height 7 2 Unloading operations 1 Lift the mechanical safety bar which prevents the lifting platfor...

Page 23: ...making it move alternately from top to bottom to generate hydraulic pressure By stopping the action on the pedal the pump will stop but will remain under pressure Read carefully the attached use and maintenance manual Hydraulic foot pump PPSE HV Hydraulic CAUTION The foot pump is supplied with a specific oil plug for transport It is absolutely necessary to replace the transport oil plug with the n...

Page 24: ...mp Figure 5 button panel with magnet for the ascent descent control The button panel is equipped with two buttons with maintained action that allow the ascent and descent Once the controls are released the lifting platform stops instantly The button panel is equipped with a safety system that stops the operation of one of the two buttons if the other is activated ASCENT DESCENT ...

Page 25: ...tion operations of the pump Errore L origine riferimento non è stata trovata If necessary add hydraulic oil to the pump by using the special level plug Use MOTOREX COREX HLF D 32 hydraulic oil or equivalents 8 1 Lubrication Check and grease the scissor sliding guides frequently Lubricate the pins and moving parts at least once a month In case of continuous use lubricate every 15 days 8 2 Bleeding ...

Page 26: ...unscrewing the support screws the pin top and the oil tube bottom Figure 6 hydraulic piston 5 The piston is replaced by tightening the screws and pin and reconnecting it with the hydraulic circuit 6 Keep the ascent button pressed for as long as necessary for the piston to re fill and start the lifting operation 7 Then proceed with the operation of bleeding the hydraulic circuit Paragraph 8 2 Pisto...

Page 27: ...of the Country The cleaning of the lifting platform can be carried out by personnel without specific technical skills who however know the main characteristics of the machine in order to avoid dangerous situations 8 4 2 General cleaning of the machine Perform the general cleaning of the machine weekly with the utmost care Remove foreign substances you can use non corrosive detergents for ferrous a...

Page 28: ...r it Internal leakage of the pump Check the leak in the pump and contact the manufacturer Oil level too low Check the oil level Figure 7 and fill it up if necessary The pump does not reach maximum pressure Maximum pressure valve improperly calibrated for the models where it is present Contact the manufacturer Oil leak in the hydraulic system Check the leak in the system and repair it The pump goes...

Page 29: ... the cylinder Cylinder release valve not working Check and repair the cylinder Internal pump failure Check the leak in the pump and contact the manufacturer The pump capacity is insufficient The pump tank has not been vented Vent the tank Figure 7 Foot pump external supply check the attached manual Oil plug The oil plug present at delivery must be replaced with the supplied vented plug ...

Page 30: ...es its temperature Operating on the button panel the motor runs but the lift does not rise Oil level in the pump too low Remove the casing of the pump and check the oil level through the plug Figure 8 If the level is too low add ISO VG 10 hydraulic oil Hydraulic pump problems Contact the dealer or Bike Lift Europe s r l Operating on the button panel the motor does not run The emergency stop red bu...

Page 31: ...n on the button panel by turning it clockwise No voltage Check the mains connection plug Improper operation of the button unit on the button panel Replace the button unit Problems with the solenoid valve which controls the descent of the pump Replace the solenoid valve Figure 8 IN CASE OF POWER FAILURE USE THE SAFETY VALVE WHICH CAN BE OPERATED MANUALLY BY TURNING IT COUNTERCLOCKWISE TO ALLOW THE ...

Page 32: ...ENT PARAMETER VALUE Non slip rubber mat 1 pc Transport grip 1 pc Standard packaging cardboard Box with wooden pallet 70 kg BASIC EQUIPMENT PARAMETER VALUE Non slip rubber mat 1 pc Transport grip 1 pc Standard packaging cardboard Box with wooden pallet 70 kg Available controls standard Manual button panel Available controls optional pedalboard ...

Page 33: ...Operating manual No 057 2 6 0012 R0 Page 33 Version 2021 EN SPARE PARTS TECHNICAL DRAWINGS ...

Page 34: ...Operating manual No 057 2 6 0012 R0 Page 34 Version 2021 EN ...

Page 35: ...Operating manual No 057 2 6 0012 R0 Page 35 Version 2021 EN ...

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