BGU KSA 380 E Original Instruction Manual Download

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Carefully read these instructions

before starting and using your machine!

Original Instruction Manual

Firewood Chainsaw-Processor

KSA 380 Z / KSA 380 E

- Set-up & installation

- Use

- Maintenance

- Accessories

Südharzer Maschinenbau GmbH

99734 Nordhausen, Helmestraße 94

Service Tel. 0 36 31 / 62 97 104 • Fax 0 36 31 / 62 97 111

Internet: www.bgu-maschinen.de

e-mail: [email protected]

Summary of Contents for KSA 380 E

Page 1: ...al Instruction Manual Firewood Chainsaw Processor KSA 380 Z KSA 380 E Set up installation Use Maintenance Accessories Südharzer Maschinenbau GmbH 99734 Nordhausen Helmestraße 94 Service Tel 0 36 31 62 97 104 Fax 0 36 31 62 97 111 Internet www bgu maschinen de e mail info bgu maschinen de ...

Page 2: ...e European Council of 3 5 89 and later enforced by all member states This statement of compliance does not apply to machines that have been modified by the customer without manufacturer s written approval The manufacturer will not be responsible for such modified equipment and machines Machine type Firewood chainsaw processor Model KSA 380 Z KSA 380 E Serial Number See manufacturer s label Applica...

Page 3: ...5 11 Stop lever 16 6 Connection and disconnection to PTO drive 17 7 Transporting the machine 18 7 1 Handling the processor on a fork lift short distance 18 7 2 Attaching the processor to a three point hitch long distance 18 8 About the belt conveyor 19 8 1 Operating the belt conveyor 19 9 Repairs and maintenance 20 9 1 Ordinary general maintenance 20 9 2 Chainsaw maintenance 20 9 3 Hydraulic oil s...

Page 4: ...Seite 4 1 Machine overview control lever infeed belt belt conveyor stop lever safety hood winch timber hold down wedge adjuster ...

Page 5: ... disengage power and stop the engine Lock the tool and secure against accidental start Let engine cool This safety label reminds user of the general safety rules 6 Machine safety label Read understand and follow all instructions in this manual and on the processor before starting This safety label reminds the user about the importance of reading and understanding the instructions of the manufacure...

Page 6: ... pictogram Do not operate the machine in doors Never run the machine inside a closed area Exhaust fumes are toxic 12 Production label Product identification This label shows the company details of the manufacturer and the main machine technical data 13 Manufacturer Logo BGU Maschinen Logo 14 Operation safety label Short instructions This label reminds the user about the correct timber cutting proc...

Page 7: ...elivery bill Should your shipper or the truck driver refuse to accept your claim fully reject delivery of the machine and make sure to inform us the manufacturer im mediately No claims will be taken into account by the shipper or by the insurance company if a reservation note is not made on the delivery bill All transport damages must be notified within latest 2 days from delivery Therefore delive...

Page 8: ...s Never reach with your hands inside the dangerous chainsaw and push block area while they are moving NEVER leave the machine unattended with the running motor Before leaving the operator s station for any reason stop the machine motor or the tractor engine disconnect power or PTO drive make sure to remove the ignition key of the tractor and secure the machine against accidental operation The oper...

Page 9: ...of misuse the manufacturer will not be liable for any injuries or damages and the operator will be held entirely responsible Please make sure to comply with these set up operation and maintenance repair instructions in order to avoid happening of any injury or dangerous condition IMPORTANT this unit has a log capacity of min 20 mm and max 370 mm diameter DO NOT PROCESS FIREWOOD OUTSIDE THIS RANGE ...

Page 10: ...e desired position PLEASE NOTE this machine is conceived for cutting one single timber piece at a time DO NOT EVER CUT BUNDLED FIREWOOD To engage the chiansaw and start the cycle push the multifunctional control lever down with your right hand whilst keeping the hold down firmly clamped on your timber with your left hand Keep the multifunctional lever down to the first step until the chainsaw has ...

Page 11: ...r features an independant hydraulic plant with tank and pump The hydraulic tank is located on the chassis of the machine that is always supplied by the manufacturer with a first hydraulic oil fill At cold temperatures the oil viscosity in the tank is relatively high For this reason you should refrain from cold start up at low ambient temperature in order to avoid damaging the hydraulic circuit and...

Page 12: ... variable length by changing the position of the length gauge on the other side of the chainsaw To do this first release the fixation screw and then slide the plate into the new desired position Tighten the clamp back in place before starting to work again 5 5 4 way wedge The machine is supplied with a standard 4 ways wedge see Figure 4 that allows you to split your logs into 2 or 4 pieces in one ...

Page 13: ...n power cord or disconnect drive shaft To stretch the saw chain Lift up the safety grid over the log splitter Release the fixation screw SW 17 on the chainsaw guard see Fig 9 and tilt the guard over to disclose the chain saw bar entirely Release both fixations screws see Fig 10 on the right hand side of the chain saw bar but DO NOT PULL THEM OUT Release the locknut on the left hand side of the cha...

Page 14: ...unt for same chain length Tighten both fixation screws on the right hand side of the chainsaw Fit the new guide bar on the carriage bolt and turn both fixation screws on the right hand side of the chainsaw until the chain is properly stretched avoid excessive stretching Some degree of stretching must be still possible Stretching of the chain is performed by adjusting the clamp bolt located on the ...

Page 15: ...ock During the entire return stroke the ram must remain on the right hand side of the chainsaw and logs that are sawed off from the timber must not hit on the push block when falling down after cutting Failure of the machine to fulfil this condition will require some adjustment of the ram stroke To do this release both screws see Fig 16 and shift the stop to the right hand side more towards the we...

Page 16: ...e chain also runs the bar oiler that pumps a little oil on the bar at each new cut Make sure that enough bar oil is filled in the tank to assure troubleless mechanism The bar oil tank is located on the rear side of the main chassis see Figure 22 An oil level gauge is provided on the tank to check for minimum oil level Do not ever fill more than 2 l bar oil in the tank Two litre oil will assure non...

Page 17: ...h side must be connected to tractor power output Press the detent lock inward as you slide the machine shaft onto the tractor PTO stub shaft Slide the machine shaft forward far enough to make sure the detent lock has snapped into the lock position Secure the drive shaft with the special restraining chain to avoid dangerous twisting For increased safety make sure that a minimum wrapping of 1 3 of t...

Page 18: ...le the processor on a fork lift moving at walking speed 7 2 Attaching the processor to a three point hitch Like all PTO powered machines your chainsaw firewood processor is equipped with a 3 point hitch Backthetractor orotherequivalentself propelledvehicle tothemachine making sure to provide alignment with the 3 point hitch and perform hitching with proper pins and clips Make sure that the machine...

Page 19: ...train the conveyor as it swings past 90 centre of gravity Make sure to adjust the supporting leg under the carriage so that when the conveyor is folded down into operating position the cable is fully stretched Adjust the chain depending on the rake angle of the conveyor Make sure that the steel cable is properly winded around the pulley To fold the conveyor up repeat the same procedure in the oppo...

Page 20: ...electric versions to check for trouble free function and efficiency Check the guides of the push block in the splitter section and adjust if necessary 9 2 Chainsaw maintenance Make sure that the saw chain is sharp oiled and free of damages and defects in order to assure a safe and clean cut and to improve productivity Regularly clean the chain and check that there are no cracks or other damages Ch...

Page 21: ...ust be disposed in accordance to the applicable regulations in the country of use After each new oil fill run the machine 3 or 4 cycles without tightening the cap on the tank Extending the cylinder piston draws the hydraulic fluid through the system and expels any trapped air in the system Provide at least one complete oil change of the angular gearbox once a year 9 4 Stretching the infeed belt Ch...

Page 22: ...n other applications different than originally stated in this manual Dismantling procedure Take good note please each and every dismantling task must be performed by authorized service centres or trained skilled staff only Pull the machine down into single components Deliver each single component only to authorized waste management facilities Drain oil and fuel out of respective tanks and lines be...

Page 23: ... 57 Trgl 3 8 1 5 57 links Hydraulic oil tank capacity l 50 50 Chainsaw oil capacity l 1 1 Productivity cords h 4 6 4 6 depending on the type of wood to be split Max chainsaw cutting speed m s 21 21 Max operating pressure bar 200 200 Domestic overload safety A 16 träge Transport dimensions WxHxD mm 2780x2550x1110 2780x2550x1110 Belt conveyor length mm 4200 4200 Loading height mm 2700 2700 Processor...

Page 24: ...y complete splitting of Crooked very branchy unpruned log Switch the machine off and turn the log around to find optimal position inside the splitter trough Log diameter is too big Switch the machine off and remove log Operating pressure is too low Check and set the hydraulic system Oil warms up Not enough oil in the line Check oil and eventually fill up Ram does not slides back Check and reset ra...

Page 25: ...Seite 25 13 KSA 380 Spare part list ...

Page 26: ...rough 21005400a Wedge lift mechanism 36 20005450 2nd control of two hand control 42 96010 Spring 3 5x16x35 21001000D Hood 48 20001009 Rotary shaft of the blade hood 49 200002300 Saw arbor lock 50 96005 Spring 1 5x15x100 59 93111 Clevis M10 S 60 20001020 Pulley for PT 40 17 winch 61 96021 Manual winch 06 96181 Manual winch 06 67 97056 Hand grip 124 25 68 20301200a Timber hold down 69 20104704 Bushi...

Page 27: ... Hand grip for saw arbor 14 96146 Bearing for steel plate casing SPB 204 16 96015 Extension spring 4x30 180 93083 Eye bolt M8x40 17 20008140 Spring extension rod 21 96106 Saw valve SD4 1 180 21a 94101 Joint capsule SD5 SD4 21b 94091 Shaft SD4 21c 94100 Capsule SD5 SD4 21d 94102 O ring for shaft seal SD5 SD4 21e 94093 Rubber bushing SD4 SD5 42 96010 Spring 3 5x16x35 58 20008110f Saw blade lube ring...

Page 28: ...tation unit 46 20007300 Valve ﬁxation plate KSA 380 DRIVE SYSTEM AND OIL TANK Item Code nr Description 18 96085 Hydraulic pump gear MP2 M 18A 94161 Gear shaft seal 50x65x8 19 96105 2 stage pump PLP 25 20 96104 3 stage pump PLP 25 20 5D 94140 Set of seals for saw motor pump assembly 19A 94131 Gear bushing MP2 M 20 96080 Hydraulic measuring temperature gage 20A 94110 Inspection glass o ring 16x2 5 2...

Page 29: ...xtension spring 4x30x180 17 20009500 Belt guard 19 200094001 V belt lower roller guard 200094002 Hydraulic motor lower roller guard 20 20009006 ixed plate for bottom rubber mat 21 20209020 Belt guard 23 20209110 Bottom belt scraper 24 including part no 20009310 25 20209203 Threaded rod 26 96016 Spring 6x22x120 27 96180 Coupling for shaft diam 35 25 mm 28 20009110B Fixation plate for hydraulic moto...

Page 30: ...3 Roller shaft 33 20104704 Roller Q60 150 mm 34 97119 Infeed belt 150x4035 mm 35 20104300 Angle plate 36 96144 Flange bearing BPFL 205 37 20104900 Drive roller 38 96072 Hydraulic motor OMé 200 39 20104706A Roller shaft 40 96004 Spring 1 25x10x32 3 41 20104707 Tension bolts 42 20104600 Hold down for infeed belt 20000061 Set of valves for Hydraulic infeed roller ...

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Page 36: ...erious operator s personal injuries 14 2 Electric dangers All live electrical parts are duly grounded and isolated to prevent accidental contact and danger of electric shock Do not ever attempt to remove or by pass any of the inbuilt electric safeties linings and protections DANGER removing an electrical safety or protection lining may result into serous injuries caused by electric shock 13 3 Envi...

Page 37: ...temperature or weather agents as well as misuse faulty installation or set up improper operations and lubrication or act of vandalism No warranty will be given on parts damaged by improper handling use and application The manufacturer is further not responsible for warranty service on machines used for other applications as mentioned in this manual altered or modifi ed by the customer or other thi...

Page 38: ...Seite 38 16 WIRING DIAGRAM BEWARE only let expert skilled staff do electric repair maintenance works ...

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Page 40: ...es Form 2064 15 03 2017 Rev A Form 2065 15 03 2017 Rev A Südharzer Maschinenbau GmbH 99734 Nordhausen Helmestraße 94 Service Tel 0 36 31 62 97 104 Fax 0 36 31 62 97 111 Internet www bgu maschinen de e mail info bgu maschinen de ...

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