BERKEM GALVALINK 302B User Manual Download

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USER MANUAL

OPERATING INSTRUCTION

GALVALINK

302B

2 liters modular plating plants

TRANSLATION OF THE ORIGINAL INSRUCTIONS

Manuale Uso GALVALINK_302B_v3_14

Summary of Contents for GALVALINK 302B

Page 1: ...USER MANUAL OPERATING INSTRUCTION GALVALINK 302B 2 liters modular plating plants TRANSLATION OF THE ORIGINAL INSRUCTIONS Manuale Uso GALVALINK_302B_v3_14 ...

Page 2: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 2 ...

Page 3: ...check correct functioning 11 6 1 Intended use of the machine 11 6 2 Correct use of the machine GALVALINK 302B 11 6 3 Unplanned use of the machine 12 6 4 Improper use of the machine 12 7 Machine movement and transport 12 8 Installation 12 8 1 General information 12 8 2 Mechanical installation 13 8 3 Electrical connection 13 9 Assembling and dismantling the machine 13 9 1 Initial assembly 13 10 Prep...

Page 4: ...emission of non ionising radiation 19 18 Documentation attached 20 ANNEX 1 CONFORMITY DECLARATION 21 ANNEX 2 WARRANTY 22 Warranty 22 Competent court of jurisdiction 22 ANNEX 3 Measurements drawing 23 ANNEX 4 Installation layout 24 ANNEX 5 Electrical circuit diagram 25 ANNEX 6 Programming manual SOFTWARE ver M20001 4 26 1 Accessing the menu 26 2 VOLT AMPERE 26 3 TIMER COUNTER 27 4 MODE 28 5 TEMPERA...

Page 5: ...ns not planned in this manual ATTENTION In the event of a fault or malfunction of the machine you need to contact a qualified technical support centre or the manufacturer ATTENTION The manufacturer cannot be held in any way liable for any accidents or harm to people or damage to property due to non compliance with the specifications on safety or determined by improper use or tampering with the mac...

Page 6: ...enerally performed by placing objects in the tank on the left of the machine where a degreasing stripper solution is poured in The solution is activated by passing current Instead the galvanic treatments can be carried out in the tank on the right by placing the objects inside electrolytic solutions and activating the appropriate working voltages Technical characteristics Easy to use digital inter...

Page 7: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 7 2 5 Machine architecture Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 ...

Page 8: ...an anode output for the electrode in stainless steel Fig 2 2 TANK 2 right Tank for plating use with a digital thermostat a magnetic stirrer in the solution and an electrode in platinised titanium Fig 2 3 The machine is equipped with a current and voltage rectifier variable from 0 to 12 Volts 0 10 Ampere The left side of the machine casing has a connection socket to the power supply on the machine ...

Page 9: ...put output negative pole black Fig 3 4 REFERENCE DESCRIPTION FUNCTION Fig 3 1 Cover Fig 3 2 Power cable input with fuse box and main POWER Key Connection point of the power cable and the main power switch to switch on I or switch off the equipment Fig 3 3 Galvalink input output positive pole red To use to connect to the corresponding red clamp on the GALVALINK unit 302S Fig 3 4 Galvalink input out...

Page 10: ...dry well aired and correctly illuminated environment Furthermore the machine should have a nearby water line suitable for cleaning the Tanks ATTENTION The machines by operating develop vapours due to electrolytic plating therefore they should be placed in a working place equipped with an adequate suction hood ATTENTION An appropriate disposal system for the galvanic solutions must be used to drain...

Page 11: ...er with the machine ATTENTION It is forbidden to smoke in the area where the machine is working ATTENTION Do not insert objects and or liquids in excess in the Tanks as they could cause corrosive and toxic liquid to leak If this should occur carefully follow the instructions outlined in the SDS Safety Data Sheets supplied with the products used Carefully and immediately clean the relevant surfaces...

Page 12: ...ter 12 drying 6 3 Unplanned use of the machine There is no reasonably conceivable use of the machine other than for galvanic treatments 6 4 Improper use of the machine Improper use is any use other than that specified in point 6 2 above 7 MACHINE MOVEMENT AND TRANSPORT The machine dimensions and weight enable simple movements using appropriate mechanical aids Transport the machine by placing it in...

Page 13: ...has a grounding connection correctly connected to the power socket which must be suitable for connection with the plug on the machine cable Ensure the machine is not powered To power the machine insert the plug of the power cable on the system socket In the event of a fault or malfunctioning contact qualified staff 9 ASSEMBLING AND DISMANTLING THE MACHINE 9 1 Initial assembly The machine is suppli...

Page 14: ...rrectly use the machine refer to paragraph 6 2 12 MAINTENANCE AND REPAIR 12 1 Maintenance The machine does not require any particular maintenance operations except for cleaning the tanks and the machine The machine works well only if the Tanks and its parts are clean Cleaning the tanks Switch off the machine by placing the main sectioning switch in position then section the machine by separating t...

Page 15: ... new fuse and close the door Connect the power cable to the machine and the mains socket Power the machine bringing the POWER switch to position I and check that the green light switches on If the machine does not work contact the retailer or manufacturer 12 2 Repairs The operator must not carry out any repairs in case of a fault you must contact qualified staff your retailer or the manufacturer 1...

Page 16: ...BOLS Fig 7 SYMBOL DESCRIPTION SYMBOL DESCRIPTION ATTENTION DANGER ONLY USE UNDER FUME SUCTION HOOD READ THE USER MANUAL CAREFULLY BEFORE STARTING TO WORK SAFETY GOGGLES MUST BE WORN SAFETY GLOVES MUST BE WORN DANGER HOT SURFACES WEAR THE SAFETY MASK TO PROTECT THE AIRWAYS ...

Page 17: ... The stirrer does not have any blades or rotors but just a magnetic fastener which rotates via two permanent magnets moved by the motor The machine has danger zones due to the presence of high temperature units due to the presence of dangerous substances or fumes and due to the presence of 220Vac powered parts The potentially dangerous zones detected on the machine are as follows ZONE A Degreasing...

Page 18: ...oltage and therefore the danger of electrocution persists if the powered parts are touched or damaged ZONE C The electric box can present dangers in the event of a short circuit or overloading of the electric devices The cables section and their colouring meet the requirements of standard EN 60204 1 2006 The heater plate is directly connected to the equipotent circuit to avoid dispersion currents ...

Page 19: ...nals powering the mixer motor are protected by a sheath ZONE D In the event of breakage of the control circuit the heating plate can reach dangerous temperatures for the operator and for the machine In the event of malfunctioning or breakage of the PTC thermal probe a bi metal thermal pellet calibrated to 180 C intervenes assembled directly on the heater plate The pellet directly shuts off power t...

Page 20: ...ION ATTACHED This publication has the following listed documents attached forming an integral part of it Annex 1 Conformity Declaration Annex 2 Warranty Annex 3 Measurements drawing Annex 4 Installation layout Annex 5 Electrical circuit diagram Annex 6 Programming manual ...

Page 21: ...i 1 a 35030 Caselle di Selvazzano D PD Italia Tel 39 049 8978072 Fax 39 049 635018 www berkem it info berkem it DECLARES THAT The GALVALINK 302B has been manufactured in conformity with the directives Directive of machinery 2006 42 EC Directive low tension 2006 95 EC Electromagnetic compatibility 2004 108 EC BERKEM Srl Paolo Bersaglio ...

Page 22: ...der warranty The products in question shall be returned to BERKEM Srl appropriately packed and within 15 days from the date of the written complaint No type of return is accepted unless explicitly authorised by BERKEM Srl The Warranty lapses whether the material supplied returns to BERKEM Srl inappropriately packed In no event BERKEM Srl assumes any liability for damages to people or things caused...

Page 23: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 23 ANNEX 3 MEASUREMENTS DRAWING 300mm 340mm 300mm ...

Page 24: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 24 ANNEX 4 INSTALLATION LAYOUT 1 m 1 m 1 m 1 m ...

Page 25: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 25 ANNEX 5 ELECTRICAL CIRCUIT DIAGRAM ...

Page 26: ...ghlighted with the white background Fig 2 2 VOLT AMPERE Selecting FIELD 1 VOLT AMPERE the display in Fig 2 appears where you can choose using KEYS 1 and 2 the type of supply in current AMPERE or in voltage VOLT Press KEY 4 to confirm and KEY 3 to return to the initial screen The type of supply selected influences the entire machine i e by selecting the VOLT voltage supply all the programs will wor...

Page 27: ...ed if working with the CLICK program Fig 4 3 3 Change Reset Clk 4 M indicates the total ampere minutes for the machine 5 1 2 3 4 5 indicates the ampere minutes passed using the individual programs S1 S2 S3 S4 S5 Fig 5 when working in PRGT Fig 4 4 The ampere minutes for each program can be modified at any time by the operator by selecting the desired field using KEYS 1 and 2 confirming with KEY 4 Y...

Page 28: ...n Fig 5 appears Fig 5 The DISPLAY appears sub divided in two columns column 1 Sec or Min column 2 VOLT or AMPERE based on the initial selection made S1 S2 S3 S4 S5 indicating the 5 independent programs you can set Fig 5 indicates the 5 programs divided as follows S1 60 seconds at 6 0 volts S2 45 seconds at 3 0 volts S3 90 seconds at 2 2 volts S4 300 seconds at 5 0 volts S5 120 seconds at 2 5 volts...

Page 29: ...g temperature Fig 6 1 and the mixing speed of the liquid Fig 6 2 6 MODE PRG T Fig 7 Fig 7 shows the initial start up DISPLAY of the machine if set to PRG T mode Fig 7 5 1 Clk indicates the ampere minutes during the use of program S1 2 T indicates the time set in the program S1 Fig 5 3 3 C indicates the actual temperature of the liquid to set the working temperature see Fig 6 1 4 PRG T indicates th...

Page 30: ...icates the voltage supplied 8 with the machine working it indicates the amperage absorbed 9 LED that indicates the state of the machine 7 FREE MODE Fig 8 Fig 8 shows the initial start up DISPLAY of the machine if set to FREE mode Fig 8 4 8 TIME MODE Fig 9 Fig 9 shows the initial start up DISPLAY of the machine if set to TIME mode Fig 9 4 1 2 3 4 1 2 3 4 ...

Page 31: ...equence press KEYS 4 4 and then 1 or 2 to select the desired VOLT or AMPERE 4 to confirm 3 to exit 10 4 Working time setting only for TIME mode From any initial start up display in sequence press KEYS 4 2 4 4 and then 1 or 2 to select the desired time 4 to confirm 3 to exit 10 5 Working ampere minutes setting only for CLICK mode From any initial start up display in sequence press KEYS 4 2 4 2 4 an...

Page 32: ...to the initial display Press KEYS 1 and 2 to select the desired voltage Press KEY 4 to start work During work the LED Fig 7 9 switches on Press KEY 3 to stop work the LED Fig 7 9 switches off In this mode in the position on the display in Fig 1 2 the countdown is displayed of the working time set in point 4 and in the display position indicated in Fig 1 1 the partial CLICKS appear for each Clk wor...

Page 33: ...meters are set press KEY 4 to confirm and KEY 3 to return to the initial display Fig 7 at this point the initial display will show in position Fig 7 5 the working mode PRG T Using KEYS 1 and 2 from the initial display you can reference programs S1 S2 S3 S4 S5 displayed in point Fig 7 4 In the display position Fig 7 2 the countdown is displayed of the working time set in the program To start the wo...

Page 34: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 34 ...

Page 35: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 35 ...

Page 36: ...01 12 14 Manuale Uso GALVALINK_302B_v3_14 EN Completo 36 BERKEM srl Via G Galilei 1 a 35030 Caselle di Selvazzano D padova Italia Tel 39 049 8978072 Fax 39 049 635018 www berkem it ...

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