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TNT 15

Summary of Contents for TNT 15

Page 1: ...TNT 15 ...

Page 2: ... newest technology regarding the design and manufacture of high quality products which have earned us a reputation for dependability Please take the time to read this manual thoroughly so as to enjoy all advantages of your vehicle The Owner s Manual does not only instruct you in how to operate inspect and maintain your vehicle but also in how to safeguard yourself and others from trouble In additi...

Page 3: ...RE OPERATION CHECKS OPERATION AND IMPORTANT RIDING POINTS Starting the engine Acceleration and deceleration Braking 1 3 3 5 6 6 6 7 7 7 7 7 8 10 11 12 13 13 13 14 15 15 16 16 Engine break in Parking PERIODIC MAINTENANCE AND ADJUSTMENT Periodic maintenance chart Checking the spark plug Engine oil Idle speed Valve clearance Air filter Checking the throttle cable free play Checking the clutch free pl...

Page 4: ...a list of pre op eration checks SAFETY INFORMATION This vehicle is designed to carry the operator and a passenger The failure of motorists to detect and recognize vehicles in traffic is the predominating cause of automobile vehicle accidents Many accidents have been caused by an automobile driver who did not see the vehicle Making yourself prominent appears to be very effective in reducing the cha...

Page 5: ...ed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from vehicle accidents are the result of head injuries The use of a safety helmet is the most critical factor in the prevention or reduc tion of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision ...

Page 6: ...be extremely difficult on a wet road Avoid hard braking because the vehicle could slide Apply the brakes slowly when stopping on a wet sur face Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly Be careful when passing parked cars A driver might not see you and open a door in your path Railroad crossings streetcar rails iron plates on road construction site...

Page 7: ... Kick start lever 9 Rear brake pedal 10 Fuel tank switch 11 Shift pedal 12 Main stand 13 Side stand 5 7 6 Clutch lever Left handle switch Meter Key switch Right handle switch Front brake lever Throttle grip 0 2 4 6 8 1 0 1 2 1 3 5 9 1 1 7 F km h AM 1 6 7 5 2 4 3 ...

Page 8: ...s stamped on the upper left of the crankcase Vehicle identification number VIN L BB XE HA D9 EB B2 62 19 1 VIN No ENGINE No INSTRUMENT AND CONTROL FUNCTIONS Key Switch The Steering Lock Off position All the circuits are off On position The circuits are on It is set at the lower right side of the head tube When using it steer the handle to the left and insert the ignition key into the steering lock...

Page 9: ... 10 12 1 3 5 9 1 1 7 F E km h AM TRIP km ODO 1 4 3 2 7 8 11 5 6 9 10 12 2 TURNING INDICATOR 1 TURNING INDICATOR 3 HIGH BEAM INDICATOR LAMP When the high beam lamp of the headlamp turns on the high beam indicator lamp would be on ...

Page 10: ...e value of clock will swiftly change to reach the desired value easily If both Function A and Func tion B are short pressed simultaneously displaying units of coolant temperature mileage and speed can be switched between the metric and imperial units 7 TACHOMETER Tachometer indicates the revolution per minute of engine 8 SPEEDOMETER Speedometer shows the running speed hours kilometers 9 CLOCK It s...

Page 11: ...tion signal lamp flashes turn the switch to position the right direction signal lamp flashes And the indi cator lamps would turn on accordingly Dimmer switch Press down on the button to activate the horn Horn button When passing other vehicles press this button so the high beams of the headlamp would flash to alarm the vehicles in front of you Passing switch IF EQUIPPED HANDLEBAR 3 Dimmer switch 2...

Page 12: ...amp Turn to to light up meter lamp city light and tail lamp turn to for daytime driving Light switch IF EQUIPPED Pull the clutch lever or put in Neutral gear and press the button to run the electric motor and start the engine Adjust choke handle to set choke of carburetor to fully closed or fully open positions Electric starter button Choke switch Pull the brake lever properly to use the front bra...

Page 13: ...o position after refueling WARNING Do not over fill the fuel tank Do not make fuel splashes on hot engine Please stop the engine and turn the ignition key to Off position when you need to refuel Do not forget to lock the fuel tank cover after adding the fuel in case of evaporation to the air which is a waste of energy and would pollute the environment Recommended fuel REGULAR UNLEADED GASOLINE ONL...

Page 14: ...ICK STARTING LEVER Slow down the vehicle when turning to the low gear Revving up the engine slightly to shift gears in more smooth way to avoid damaging gears SHIFT PEDAL 1 3 N 5 2 4 Rear Brake Pedal Kick Starting Lever and road conditions Adjust when vehicle it is stable on the main stand or side stand turn the preload ring to the place required TORQUE VALUE Upper fixing bolt 37 44N m Lower fixin...

Page 15: ...if necessary Check fuel line for leakage Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage ITEM CHECKS Disc brake If equipped Check operation If soft or spongy have dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified leve...

Page 16: ...the controls can lead to loss of control which could cause an accident or injury WARNING Do not start the engine indoor with bad ventila tion or without ventilation Do not leave a start ing vehicle when no one else is around Do not run the engine in high speed when you do not drive the vehicle or it will become over heating and damage its inner parts NOTICE ITEM CHECKS Wheels and tires Check for d...

Page 17: ... 1000 km For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km The various parts in the engine wear and fit to the correct operating clearances During this period pro longed full throttle operation or any condition that might result in engine overheating The engine should not be over revved and all th...

Page 18: ...y from the switch after locking for security reason PARKING Periodic inspection adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible Safety is an obligation of the PERIODIC MAINTENANCE AND ADJUSTMENT vehicle owner operator The most important points of vehicle inspection adjustment and lubrication are explained on the following pages The intervals gi...

Page 19: ...n fluid level and vehicle for fluid leakage Inspect replace brake pads Drum brake Inspect replace brake shoes Tires Check tread depth and damage Replace if necessary Check air pressure Wheels Check runout and damage Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Front brake lever pivot shaft Lubricate with silicone grease CHECKS ODOMETER READING 1000Km 4000Km 700...

Page 20: ...e Check oil level and vehicle for oil leakage Engine oil strainer Clean Front and rear brake switches Check operation Moving parts and cables Lubricate Throttle grip Housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lights signals and switches Check operation Adjust headlight beam CHECKS ODOMETER READING 1000Km 4000Km 7000Km 10000Km 13000Km 16000Km Ne...

Page 21: ...ose such problems yourself Instead have a dealer check the vehicle If the spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any ...

Page 22: ... the recom mended engine oil and then install and tighten the oil filler cap TO CHANGE THE ENGINE OIL 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil settles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level 4 If the engine oil is ...

Page 23: ...to these two items for adjustment throttle cable clearance and idling IDLE SPEED 1 Keep the vehicle on flat surface 2 Start the engine and warm up the engine for sever al minutes 3 Clip the digital Tachometer to the spark plug cable 4 Adjust the idle screw and keep the revolution of engine stable IDLING ADJUSTMENT The valve clearance changes with use resulting in improper air fuel mixture and or e...

Page 24: ...r the brake lever and brake pedal free play please refer to the following parameters as shown Periodi cally check the brake lever free play and if neces sary have a dealer check the brake system CHECKING THE FRONT BRAKE LEVER AND REAR BRAKE PEDAL FREE PLAY 20 30 mm Disk Brake No spongy Drum Brake 10 20mm Push and hold the brake lever foward and turn the dial c to the preferred position of the clea...

Page 25: ... is excellent and if the limit index extension line is within the allowable range as shown in Figure A 3 If the limit index extension line is beyond the allowable range as shown in Figure B please go to your local distributor for replacement of components in the brake to ensure driving safety A B The front and rear brake pads if equipped must be checked for wear at the intervals specified in the p...

Page 26: ... electrical accesso ries The vehicle uses the disc brake Adjustment is finished before delivery Contact dealer if any prob lem Don t forget to check the amount level in the brake fluid reservoir Add appropriate brake fluid if neces sary BRAKE FLUID IF EQUIPPED Recommended brake fluid DOT 4 WARNING In case of drinking the brake fluid by mistake or contacting with eye or skin wash with a large amoun...

Page 27: ...ven getting out of control Tire pressure should be kept in the stan TIRE REPLACING THE FUSES AND BULBS If a fuse or bulb for the individual circuits is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse or bulb and then install a new fuse of the specified specification WARNING Do not use a fuse or bulb of a higher amperage rati...

Page 28: ...ll the spark plug again 5 Remove the battery Keep the battery in proper place which can avoid freezing and the direct sun light Charge the battery or examine the electrolyte level if equipped with lead acid battery 6 Clean and dry the vehicle Wax the surface of the paint 7 Inflate tire to the required pressure Put the vehi cle on a block to make two tires off the ground 8 Cover the vehicle no plas...

Page 29: ...m 795mm 1055mm 1340mm 129kg Single cylinder Four stroke Air cooled 157FMJ B ø57 58mm 148ml 9 0KW 8000 r min 11 0N m 6500 r min Front tire Rear tire Fuel Tank include reserve tank Fuel Type Front Brake Type Rear Brake Type 90 90 17 120 80 17 16L Regular unleaded gasoline only Disk Brake Drum Brake Fuel Brake Ignition System Type Compression Ratio TLI 9 27 1 ...

Page 30: ... the accessories fitted or the national market specification No claims will be asserted as a result of such discrepancies Dimensions weights fuel consumption and performance data are quoted to the customary tolerances The right to modify designs equipment and accessories is reserved Errors and omissions excepted ...

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