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Documentation

EP9224-0037

Power distribution box ENP to EtherCAT P

1.0
2019-06-05

Version:
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Summary of Contents for EP9224-0037

Page 1: ...Documentation EP9224 0037 Power distribution box ENP to EtherCAT P 1 0 2019 06 05 Version Date...

Page 2: ......

Page 3: ...s LEDs 20 3 3 3 Conductor losses 20 3 4 EtherCAT 21 3 4 1 Connection 21 3 4 2 Status LEDs 22 3 5 EtherCAT P 23 3 5 1 Connection 23 3 5 2 Status LEDs 24 3 6 Cabling 25 4 Commissioning and configuration...

Page 4: ...0037 4 Version 1 0 5 Appendix 59 5 1 General operating conditions 59 5 2 EtherCAT Box EtherCAT P Box Accessories 60 5 3 General note on the introduction of the Beckhoff Identification Code BIC 61 5 4...

Page 5: ...ta diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT P Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Autom...

Page 6: ...trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are...

Page 7: ...ting properties are retained and are not changed so that older modules can always be replaced with new ones The firmware and hardware version delivery state can be found in the batch number D number p...

Page 8: ...robust design of the EtherCAT Box modules enables them to be used directly at the machine Control cabinets and terminal boxes are now no longer required The modules are fully sealed and therefore idea...

Page 9: ...tion You will find a detailed description of the EtherCAT system in the Basic System Documentation for EtherCAT which is available for download from our website www beckhoff com under Downloads EtherC...

Page 10: ...rature The measured values are available as process data Internal protective functions use the measured values to switch off the output voltages of the EtherCAT P ports in case of error This prevents...

Page 11: ...each EtherCAT P port Switch on time delay 1 Parameterizable 39 Fast 10 ms Moderate 100 ms default Slow 200 ms Overcurrent protection Nominal current In Parameterizable 31 1 A 3 A per US and UP on each...

Page 12: ...rms to EN 61000 6 2 EN 61000 6 4 Protection class IP65 IP66 IP67 according to EN 60529 Mechanics Dimensions 150 mm x 60 mm x 26 5 mm not including connectors Weight approx 540 g Mounting position vari...

Page 13: ...age EtherCAT P port Channel 1 X52 Channel 2 X53 Channel 3 X54 Channel 4 X55 The EP9224 0037 has four output channels DPO Inputs Channel n Subsequently a status channel follows for the complete device...

Page 14: ...Device Subsequently a status word follows for the complete device DPO Inputs Device Temperature Warning The internal temperature of the EP9224 will soon reach the shut off point Temperature Error The...

Page 15: ...TRUE switches on the output FALSE switches off the output Reset US UP TRUE reset in case of an error DPO Outputs Device Subsequently a status word follows for the complete device DPO outputs Device En...

Page 16: ...ing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 4 5 mm for M4 Metal parts brass nickel plated Contacts CuZn gold plated Power feed through max 15...

Page 17: ...ide For the effective dissipation of the resultant power loss the box must be bolted to a metal base e g the machine bed if possible mak ing contact over the entire surface A temperature related autom...

Page 18: ...via the supply lines Pins 6 of the B17 connectors marked with FE are not directly connected with the functional earth potential of the fastening holes Connect the functional earth of the FE cores in a...

Page 19: ...well as the supply and function of the inputs are retained 3 3 1 Connection The supply and forwarding of the supply voltages takes place via two 5 pin ENP B17 hybrid connectors at the lower end of th...

Page 20: ...es 3 3 3 Conductor losses Take into account the voltage drop on the supply line when planning a system Avoid the voltage drop being so high that the supply voltage at the box lies below the minimum pe...

Page 21: ...connectors each with 4 pin trapezoidal EtherCAT core 5 pin power supply unit 3 4 2 1 1 2 4 3 IN OUT Schirm Schirm Fig 10 EtherCAT pin configuration Pin Voltage signal Core colors 1 1 Tx yellow 2 Rx wh...

Page 22: ...T device flashes ACT communication with the connected EtherCAT device Run Each EtherCAT slave and each EtherCAT P slave has a green LED labelled Run The LED signals the status of the slave in the Ethe...

Page 23: ...ut ports X52 X53 X54 X55 Electrical isolation The grounds of the control voltage GNDS and peripheral voltage GNDP are electrically isolated from each other in order to ensure the electrical isolation...

Page 24: ...ted At least one of the output voltages US UP is switched on The output currents are within the nominal operating range I In Flashing green Warning message 29 Overcurrent on at least one of the output...

Page 25: ...to EN 50173 or ISO IEC 11801 should be used EtherCAT uses four wires for signal transmission Thanks to automatic line detection Auto MDI X both symmetrical 1 1 or cross over cables can be used betwee...

Page 26: ...ndex html id 6991403443235907429 4 1 1 Assignment of the connectors This chapter describes the assignment of the EP9224 0037 connectors to their representation in TwinCAT You require this assignment i...

Page 27: ...s of the connectors Type EP9224 0037 TwinCAT Connector IO module Port EtherCAT P output X52 EP9224 1037 D EtherCAT P output X53 B EtherCAT P output X54 C EtherCAT P output X55 EP9224 0037 B EtherCAT i...

Page 28: ...t place in the IO tree Example Connect an already appended EtherCAT P Box to a different connector 1 Double click on the EtherCAT P Box in the IO tree e g an EPP1008 0001 that was previously connected...

Page 29: ...bits for group errors Global Error Bit Input variable DPO Inputs Device Device Status This Status bit is set with every error message If it is not set there is no error message from any protective fun...

Page 30: ...r state If a protective function has signaled an error you must reset the error state so that the switched off supply voltages can be switched on again 1 Eliminate the cause of the error 2 Apply a pos...

Page 31: ...p Value range see chapter Technical data 11 Tripping characteristic CoE Index 80x0 11 Characteristic The tripping characteristic is comparable with that of fuses The fuse blows with a delay depending...

Page 32: ...Channel n Reset Ux of the respective EtherCAT P port n 0 for X52 n 1 for X53 n 2 for X54 n 3 for X55 a positive edge on the output variables DPO Outputs Device Global Reset The error message is also r...

Page 33: ...cations UP would otherwise only have to be connected so as not to trigger the undervoltage protection Resetting an error state If the output voltages have been switched off by the undervoltage protect...

Page 34: ...pply voltage temperature Output of a warning message or error message The value of the maximum extreme value and the time of occurrence in input variables are available at all times The following diag...

Page 35: ...Inputs Channel 3 EtherCAT P port X55 0x1607 DPO Extended Diag Outputs Channel 4 0x1A07 DPO Extended Diag Inputs Channel 4 Global 0x1609 DPO Extended Diag Outputs Device 0x1A09 DPO Extended Diag Inputs...

Page 36: ...tended Diag Inputs Channel 3 Peak Value 1 Timestamp 1 8020 15 DPO Extended Diag Inputs Channel 3 Peak Value 2 Timestamp 2 8020 16 EtherCAT P port X55 DPO Extended Diag Inputs Channel 4 Peak Value 1 Ti...

Page 37: ...entry in the Sync Manager field 4 Activate the PDO Assignment 0x1C12 checkbox next to the entry 0x1610 The process data object LOG Control appears in the IO tree 5 Click on the Inputs entry in the Sy...

Page 38: ...w that follow a file header a measured value table Format of the file header Field Description Device Name Name of the module File Version Version number Note when importing from EXCEL the version e g...

Page 39: ...ow to each other before changing the value of Enable Control Via Fieldbus Automatic switching You can specify whether the output voltages are automatically switched on after application of the supply...

Page 40: ...ut variables EtherCAT P port Output voltage Output variable X52 US DPO Outputs Channel 1 Output Us UP DPO Outputs Channel 1 Output Up X53 US DPO Outputs Channel 2 Output Us UP DPO Outputs Channel 2 Ou...

Page 41: ...erview contains objects for different intended applications Objects required for parameterization during commissioning Objects intended for regular operation e g through ADS access Objects for indicat...

Page 42: ...dec 8000 16 Timestamp 2 Trig ger Defines which events are detected by the peak value de tector at this port UINT16 RW 0x0000 0dec 4 6 1 1 3 Index 8010 DPO Settings Ch 2 Parameters for the EtherCAT P p...

Page 43: ...dec 8020 16 Timestamp 2 Trig ger Defines which events are detected by the peak value de tector at this port UINT16 RW 0x0000 0dec 4 6 1 1 5 Index 8030 DPO Settings Ch 4 Parameters for the EtherCAT P p...

Page 44: ...E 12 Nominal Sum Cur rent Nominal maximum current for the sum current UINT16 RW 0x5DC0 24000dec F80E 13 Sum Current Char acteristic Specifies the characteristic with which the current moni toring reac...

Page 45: ...Map Outputs Ch 1 Index Name Meaning Data type Flags Default 1600 0 DPO RxPDO Map Outputs Ch 1 PDO Mapping RxPDO 1 UINT8 RO 0x06 6dec 1600 01 SubIndex 001 1 PDO Mapping entry object 0x7000 DPO Outputs...

Page 46: ...dec 1603 01 SubIndex 001 1 PDO Mapping entry object 0x7030 DPO Outputs Ch 4 entry 0x01 Output Us UINT32 RO 0x7030 01 1 1603 02 SubIndex 002 2 PDO Mapping entry object 0x7030 DPO Outputs Ch 4 entry 0x0...

Page 47: ...0x6000 0F 1 1A00 0B SubIndex 011 11 PDO Mapping entry object 0x6000 DPO Inputs Ch 1 entry 0x10 TxPDO Toggle UINT32 RO 0x6000 10 1 4 6 1 2 13 Index 1A01 DPO TxPDO Map Inputs Ch 2 Index Name Meaning Dat...

Page 48: ...0x6020 0F 1 1A02 0B SubIndex 011 11 PDO Mapping entry object 0x6020 DPO Inputs Ch 3 entry 0x10 TxPDO Toggle UINT32 RO 0x6020 10 1 4 6 1 2 15 Index 1A03 DPO TxPDO Map Inputs Ch 4 Index Name Meaning Dat...

Page 49: ...lign UINT32 RW 0x0000 00 2 1A04 0B SubIndex 011 11 PDO Mapping entry object 0xF607 DPO Inputs De vice entry 0x0F TxPDO State UINT32 RW 0xF607 0F 1 1A04 0C SubIndex 012 12 PDO Mapping entry object 0xF6...

Page 50: ...x1A00 6656dec 1C13 02 Subindex 002 2 allocated TxPDO contains the index of the associated TxPDO mapping object UINT16 RW 0x1A01 6657dec 1C13 03 Subindex 003 3 allocated TxPDO contains the index of the...

Page 51: ...e time Minimum cycle time in ns UINT32 RO 0x000F4240 1000000dec 1C32 06 Calc and copy time Minimum time between SYNC0 and SYNC1 event in ns DC mode only UINT32 RO 0x00000000 0dec 1C32 07 Minimum delay...

Page 52: ...nchron with SM 3 Event is supported no outputs available Bit 2 3 01 DC mode is supported Bit 4 5 01 Input Shift through local event outputs available Bit 4 5 10 Input Shift with SYNC1 event no outputs...

Page 53: ...O 0x00 0dec 6000 07 Channel Error 6000 01 or 6000 02 are set boolean RO 0x00 0dec 6000 0E Sync error boolean RO 0x00 0dec 6000 0F TxPDO State boolean RO 0x00 0dec 6000 10 TxPDO Toggle boolean RO 0x00...

Page 54: ...Inputs Ch 4 Inputs of the fourth channel UINT8 RO 0x10 16dec 6030 01 Error Us The current monitoring of Us has tripped The bit must be reset by a Global Reset F707 04 or by the correspond ing Reset U...

Page 55: ...6 Reset Up An error on Up will be reset boolean RO 0x00 0dec 4 6 1 3 8 Index 7030 DPO Outputs Ch 4 Index Name Meaning Data type Flags Default 7030 0 DPO Outputs Ch 4 UINT8 RO 0x06 6dec 7030 01 Output...

Page 56: ...RW 0x0000 0dec 4 6 1 3 13 Index F000 Modular device profile Index Name Meaning Data type Flags Default F000 0 Modular de vice profile General information for the modular device profile UINT8 RO 0x02...

Page 57: ...the error bits of the four channels or F607 02 or F607 04 or F60706 is set boolean RO 0x00 0dec F607 0C Reset Input 0 There is no voltage on the external reset input 1 24 V is present on the external...

Page 58: ...ore default parameters PDO Double click on SubIndex 001 to enter the Set Value dialog Enter the value 1684107116 in field Dec or the value 0x64616F6C in field Hex and confirm with OK All backup object...

Page 59: ...tection Definition 0 Non protected 1 Protected against water drops 2 Protected against water drops when enclosure tilted up to 15 3 Protected against spraying water Water sprayed at an angle up to 60...

Page 60: ...labels on request Tools Ordering information Description ZB8800 torque wrench for M8 cables with knurl incl ratchet ZB8800 0001 M12 ratchet for torque wrench ZB8800 ZB8800 0002 M8 ratchet field assem...

Page 61: ...ternal handling and administration of the products When scanning the BICs you will find the following information Coded information on the BIC Item no Type of information Explanation 1 Beckhoff order...

Page 62: ...r 52S 23 52S2304853 1 004 Structure of the BIC Example of an item of information made up of positions 1 4 and 6 The data identifiers are each marked in red for clearer illustration 1P072222SBTNk4p562d...

Page 63: ...ff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Support o...

Page 64: ...ssignment 19 Fig 8 Status LEDs for the supply voltages 20 Fig 9 Losses on the supply line 20 Fig 10 EtherCAT pin configuration 21 Fig 11 EtherCAT LEDs 22 Fig 12 M8 socket p coded 23 Fig 13 LEDs of Eth...

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