Barnstead 30400 Operation Manual Download

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Type 30400

Thermolyne Furnace

OPERATION MANUAL

AND PARTS LIST

Series 1262

Single Setpoint Models

F30420C, F30420C-33, F30428C

8 Segment Programmable

F30420C-33-80, F30420-33-60-80

Models with OTP

F30420C-60-80, F30420C-80
F30428C-60-80, F30428C-80

4 X 16 Segment

F30430CM, F30430CM-33,

Programmable Models

F30430CM-33-60, F30430CM-60

with OTP

F30438CM, F30438CM-60

LT1262X1 • 10/8/04

Summary of Contents for 30400

Page 1: ...int Models F30420C F30420C 33 F30428C 8 Segment Programmable F30420C 33 80 F30420 33 60 80 Models with OTP F30420C 60 80 F30420C 80 F30428C 60 80 F30428C 80 4 X 16 Segment F30430CM F30430CM 33 Program...

Page 2: ...ngle Setpoint Models with OTP 13 Basic Operation 13 Buttons and Indicators 13 To View or Change the Setpoint 14 To View the Display Units 14 To View the Output Power 14 Controller Parameters 14 Alarms...

Page 3: ...cheduling 36 Installation and Operation of Air Control 38 Installation 38 Furnace Loading 39 Preventative Maintenance 40 General Cleaning Instructions 40 Problem Solving 41 Maintenance and Servicing 4...

Page 4: ...Warning Please note the following WARNINGS This warning is presented for compliance with California Proposition 65 and other regulatory agencies and only applies to the insulation in this product Thi...

Page 5: ...fibers when repairing or maintaining the insulating materials or when otherwise disturbing them in a manner which causes release of dust or fibers By using proper handling procedures and protective eq...

Page 6: ...s 5500 5500 Freq 50 60 50 60 Phase 1 1 Temperature Ratings Cont 400 F 1800 F 400 F 1800 F F C 204 C 982 C 204 C 982 C Intermittent 1800 F 2000 F 1800 F 2000 F 982 C 1093 C 982 C 1093 C The maximum con...

Page 7: ...ments for electrical equipment for measurement control and laboratory use Part I General Requirements EN 61010 2 010 Part II Particular requirements for laboratory equipment for the heating of materia...

Page 8: ...measured furnace temperature This ramp is positive going at a programmed rate until the programmed level is reached The set point will stay at this level for a period deter mined by the setting of DW...

Page 9: ...ace chamber and is well insulated from the heat generated in the furnace chamber The temperature is controlled by one of three types of controllers MODEL NUMBER DIGITAL COMMUM TOTAL NUMBER OF NUMBER O...

Page 10: ...es that are adja cent to any damaged area 3 Open the furnace door and remove the packing material from inside the furnace chamber 4 Vacuum the chamber prior to use to remove the insulation dust due to...

Page 11: ...between the furnace and any combustible surface This permits the heat from the furnace case to escape so as not to cre ate a possible fire hazard Site Selection Install furnace on a sturdy surface an...

Page 12: ...ommended Power Switch Both the ON OFF power switch and the digital display will illuminate when power is switched ON The furnace will begin to heat to its controller s current setpoint See the instruc...

Page 13: ...mperature con troller features sensor break protection self tuning capability and over temperature protection OTP with an additional OTP relay device Basic Operation When the controller is turned ON i...

Page 14: ...w the temperature units in C F K and then return to the HOME DISPLAY Call Customer Service if you require a different temperature unit To View the Output Power From the HOME DISPLAY press the SCROLL b...

Page 15: ...r change the other configuration parameters which are not normally accessible Not accessable Alarms The controller will flash an alarm message in the home display if an alarm condition is detected 2FS...

Page 16: ...yond the limit The Deviation High alarm is the only alarm value which can be changed To change it press the SCROLL button until IdHi appears on the display Press the UP or DOWN button to select the OT...

Page 17: ...un ing feature 1 Adjust the setpoint to your desired value 2 Press the PAGE button until display reads Atun 3 Press the SCROLL button Display will read tunE 4 Press the UP or DOWN button to select on...

Page 18: ...1 except the Dwell time includes the Ramp if needed 4 Mode 4 Opt 4 is the same as mode 2 except the Dwell time includes the Ramp if needed 5 Mode 5 Opt 5 is a Dwell delay time before the controller R...

Page 19: ...tton once tm OP Ramp Dwell mode will be displayed select the desired mode with the UP or DOWN buttons Opt 1 Opt 2 Opt 3 Opt 4 Opt 5 4 Press the SCROLL button once dwEll will be dis played set the desi...

Page 20: ...ng Program Press the SCROLL button until StAt is displayed The display will show run if the program is running or oFF if it is not running Press the PAGE button to dis play Actual temperature SINGLE R...

Page 21: ...ble controller can be used as a single setpoint controller or as a pro grammable controller The 8 segment digital model enables eight segments of programming The 4x16 segment programmable controller c...

Page 22: ...oller is on AUTO MAN Auto Manual Mode when the controller is in the automatic mode the output automatically adjusts to keep the temperature or process value at the setpoint The AUTO light will illumin...

Page 23: ...d OP output power demand displayed in lower display cannot be changed C id Controller identification number PrG Program number displayed when a program is run ning 4x16 programmable models only IdHi D...

Page 24: ...OW to set the number of program cycles 1 to 999 or cont The con troller will default to cont SEG n Press the UP or DOWN ARROW to select the segment number 1 8 in 8 segment models 1 16 in 4x16 models t...

Page 25: ...t Is the temperature at which the controller switches from the SEt1 PID values to the SEt 2 PID values Pb Proportional band in display units SEt 1 ti Integral time in seconds SEt 1 td Derivative time...

Page 26: ...working properly Ld F Heater Circuit Fault indication of either an open or short solid sate relay a blown fuse missing supply or open circuit heater SSr F Solid state relay failure indications in a s...

Page 27: ...int temperature presently set in the controller will appear in the lower display The upper display indicates the actual cham ber temperature 2 To change the setpoint press the UP or DOWN button until...

Page 28: ...am list ProG LiSt 2 Press the SCROLL button until display reads PrG n 3 Press the UP or DOWN button to select a number for a new program or to edit an exist ing program Hb Holdback Holdback consists o...

Page 29: ...lue 1 Press the PAGE button until you reach the program list ProG LiSt 2 Press the SCROLL button until display reads Hb U 3 Press the UP or DOWN button to enter a holdback value rmP U Setting Ramp Uni...

Page 30: ...select the num ber of cycles you want to run or press the DOWN button to select cont so the program will run continuously Setting the Segment Type There are five segment types Proceed with the follow...

Page 31: ...ads rAtE 9 Press the UP or DOWN button to select a value in ramp units seconds minutes or hours set in the rmP U parameter rmP t To ramp to a specified temperature at a set time 1 Press the PAGE butto...

Page 32: ...a specified temperature 1 Press the PAGE button until you reach the pro gram list ProG LiSt 2 Press the SCROLL button until display reads tYPE 3 Press the UP or DOWN button until the display reads St...

Page 33: ...button until display reads CYC n 7 Press the UP or DOWN button to select the number of cycles the linked program is to be run End To end or repeat a program 1 Press the PAGE button until you reach the...

Page 34: ...a Program 8 Segment Programmable Models To run a program press the RUN HOLD button The RUN light will illuminate Running a Program 4x16 Segment Programmable Models To run a program press the RUN HOLD...

Page 35: ...c tuning features which install optimum tuning parameters to give the best temperature accuracy No manual loading of tuning parameters is needed We recommend that you tune the furnace to your specific...

Page 36: ...value is below this level PID1 will be active and when it is above Pid2 will be active Set a value between the control regions that show the greatest change to achieve the best point of transfer Tuni...

Page 37: ...tuning automatically installs new values if better accuracy is possible Adaptive tuning should be used when the characteristics of a process change due to load or setpoint changes or in a process that...

Page 38: ...the regulator is turned fully closed 0 psi 4 Turn flow control valve located at the bottom of the flow meter front control panel fully clockwise to closed position 5 Turn regulator to maximum output p...

Page 39: ...rds of the furnace chamber Failure to observe this caution could result in damage to furnace components For best results use only the center two thirds of the furnace chamber Use Hearth plate to eleva...

Page 40: ...e KEEP IT CLEAN Run your furnace up to 1600 F empty occasion ally to burn off the contamination that may exist on the in sulation and elements Maintain 1600 F for at least 4 hours to insure complete a...

Page 41: ...place power switch defective Door switch defective Realign door strike or replace door safety switch Incorrect power source Check power source Defective circuit breaker Replace circuit breaker The fur...

Page 42: ...d improperly Check wiring diagram for correct wiring of your furnace Door switch does not cut Door switch is not functioning Realign door strike or power to the furnace chamber replace door safety swi...

Page 43: ...ired improperly Check wiring diagram for correct wiring of your furnace Inaccurate Oxidized or contaminated Replace thermocouple thermocouple Poor thermocouple connections Tighten connections Improper...

Page 44: ...te preexisting respiratory diseases Refractory ceramic and refractory ceramic fibers after reaching 1000 C contain crystalline silica which can cause lung damage silicosis The Internation al Agency fo...

Page 45: ...nal cover h Reconnect furnace to power supply i Test operation of furnace To Replace a Platinel II Thermocouple a Disconnect furnace from power supply b Remove the back terminal cover of the furnace N...

Page 46: ...r switch Note placement and connection of wires f Control section can now be removed from fur nace housing g Disconnect the wires from the relay and remove relay Note placement and connection of wires...

Page 47: ...d e to reassemble fur nace l Reconnect to power supply m Test operation of door switch To realign door strike see To Realign Door Strike To Realign Door Strike a Disconnect furnace from power supply b...

Page 48: ...rol to a setting high enough to keep the control from cycling open and close the door the cycle light should switch on when the door is approximately 1 from being closed To Replace Control Module a Ge...

Page 49: ...163 Door switch 1 All models TC412X119 Thermocouple 1 All models TRX96 Terminal block 1 All models TRX178 Terminal block 1 All models F30420C 33 80 F30420 33 60 80 F30420C 60 80 F30420C 80 F30428C 60...

Page 50: ...V model EL412X4 Element 1 240 V model EL412X5 Element 1 240 V model EL412X6 Element 2 240 V model FA1262X1 Fan 1 All models SWX103 Circuit breaker 1 All models PLX82 Pilot light 1 All models RYX37 S S...

Page 51: ...sed this unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer cannot handle your request then con t...

Page 52: ...52 Wiring Diagrams SINGLE SETPOINT CONTROL WIRING DIAGRAM...

Page 53: ...53 WIRING DIAGRAMS SEGMENT PROGRAMMABLE CONTROL WIRING DIAGRAM...

Page 54: ...54 WIRING DIAGRAMS 4X16 SEGMENT PROGRAMMABLE CONTROL WIRING DIAGRAM...

Page 55: ...55...

Page 56: ...ive ii misuse including use inconsistent with written operating instructions for the product mishan dling contamination overheating modification or alteration of the product by any customer or third p...

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