Baileigh Industrial IP-2509-HD-3 Operator'S Manual Download | Manualshive

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OPERATOR’S

MANUAL

PLANER

MODEL: IP-2509-HD-3

© 2016 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 05/2016

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for IP-2509-HD-3

Page 1: ...AL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident...

Page 2: ...PERATING CONTROLLER 21 Operation Modes 22 MANUAL MODE 22 SINGLE MODE 23 FAST PROGRAM 10 SETS 25 SELECT COUNTING DIRECTION 27 SELECT POSITIONING MODE 28 SET SOFTWARE LIMIT HI LO END 28 SET TOLERANCES 2...

Page 3: ...MENTS 46 TABLE ROLLERS ADJUSTMENT 47 REPLACING OR ROTATING KNIFE INSERTS 48 BASIC OPERATION 49 Operation Tips 50 CUT TROUBLESHOOTING 50 Feed Restriction 51 Clip Marks 51 Chatter 51 Snipe 52 Tapers 52...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...e or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers clear of all potential pinch points These include sprockets and chains along with belts and pulleys DUST HAZARD Wear approp...

Page 9: ...operating ENTANGLEMENT HAZARD ROTATING BLADES Contain long hair DO NOT wear jewelry or loose fitting clothing HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PR...

Page 10: ...pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty...

Page 11: ...hine parts Protective clothing and steel toe shoes are recommended when using machinery Wear a restrictive hair covering to contain long hair 14 Use eye and ear protection Always wear ISO approved imp...

Page 12: ...in machine in top condition Keep clean for best and safest performance Follow instructions for lubricating and changing accessories 29 Reduce the risk of unintentional starting Make sure switch is in...

Page 13: ...20VAC 2A Table Height Motor 3 4Hp 560w 90VDC 3A Shipping Weight Approx 1848 lbs 839kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk...

Page 14: ...low for cleaning the entire surface For a more thorough cleaning some parts will occasionally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces WARNING SUFFOCA...

Page 15: ...ow these guidelines when lifting with truck or trolley The lift truck must be able to lift at least 1 5 2 times the machines gross weight Make sure the machine is balanced While transporting avoid rou...

Page 16: ...table location to place the machine Overall weight of the machine Weight of material being processed Sizes of material to be processed through the machine Space needed for auxiliary stands work tables...

Page 17: ...close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets Base Leve...

Page 18: ...tion and snug place straight edge through machine so that it lies across the main table and extension table 4 Align the extension table to the main table When the tables are aligned hold in position a...

Page 19: ...grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground...

Page 20: ...he Planer is to be hard wired to a panel make sure a disconnect switch is readily available for the operator During hard wiring of the Planer make sure the fuses have been removed or the breakers have...

Page 21: ...inal not visible in this view 7 Install the electrical box cover 8 With power connected and the main disconnect turned ON the control panel will be lit 9 Push the table up button to raise the table an...

Page 22: ...ncy Stop switch is engaged or hood is open C Digital Thickness Controls Displays and controls table position units etc D Table Up Raises the table Note Table will contact the upper limit switch at abo...

Page 23: ...out and diverts the chips to the dust port D Cutterhead Holds the carbide inserts in a longitudinal pattern that plane the workpiece E Pressure Bar Stabilizes the workpiece as it leaves the cutterhea...

Page 24: ...red and then controlled by pressing the table up or table down button on the control panel The top LED display shows the Target value This is the value that has been programmed into the controller The...

Page 25: ...L and SINGLE In MANUAL mode the operator can raise or lower the table using the Controller keypad In SINGLE mode the table will move to the pre set value when you push the Table Up or Table Down butto...

Page 26: ...sitioning or adjusting procedures SINGLE MODE In single mode the device performs automatic positioning of the table to the programmed target position The Table Up or Table Down button on the planer sh...

Page 27: ...t press 5 To program another target value press the key enter the NEW value and press the and then the keys Example Assume target value on display 100 00mm real value on display 100 00mm To change the...

Page 28: ...ber thicknesses the keys 0 to 9 have associated preset target values By pressing one of these keys its target value is loaded automatically and the positioning can be started immediately Entering Pres...

Page 29: ...3 Entered as 393 4 Press to complete this entry 5 Press to select program key 1 6 Press to enter desired value For this example this is 20mm In imperial measurements this would be 0 787 Entered as 787...

Page 30: ...0mm Program 0 LED lamp is blinking complete 3 Press to begin positioning SELECT COUNTING DIRECTION You can select the counting direction according to the table movement 1 Press default Display 2 Press...

Page 31: ...ss to clear SET SOFTWARE LIMIT HI LO END There are High and Low software limits If these are exceeded the display will give an error message To set the Lo_End press To set the Hi_End press SET TOLERAN...

Page 32: ...en the Controller starts the table movement up or down and the table does not move or moves with a speed lower than defined it stops the machine and displays Display 1 Press to clear To set low speed...

Page 33: ...curate readings for table movement 1 Press Display 2 Enter the value between 0 0001 and 9 9999 3 Press to confirm or press to clear CHECK SOFTWARE VERSION To check the released version of the Controll...

Page 34: ...re the zero point should be identified by either placing a gauge between table and cutterhead knife insert or by planing a test board then measuring the board thickness with calipers Program this real...

Page 35: ...llows for immediate switch of the units between millimeters and inches The LEDs on the key indicate the selected unit Switching between MM and INCHES has no effect on the control functions SET DEVICE...

Page 36: ...ype Battery x 1 Battery Voltage Control Yes Low Power Alarm Via Display Display 15mm LED x 6 Digits x 2 Line Output 4 Digital Output AC250V 7A AC110V 7A DC24V 10A Input 4 Digital Input 24VDC Operating...

Page 37: ...m 11 Hi End Software limit 1000 00m m 15 InPOS Positioning output time 0 15ms 17 toLL Tolerance 0 30mm 19 FAuLt Low speed limit 55 20 LinCOr Linear correction 1 00000 30 PASS Parameter lock 33 SOurCE...

Page 38: ...he Controller detects a motion in the wrong direction For example the Controller switches the outputs to move upward but the table starts moving in the reverse direction Usually this is caused by the...

Page 39: ...r power on and indicates battery discharged The C type battery MUST be replaced to resume the operation of the device Change as follows 1 Open the planer s top right side panel to access the rear of t...

Page 40: ...of the planed board with a pair of calipers 2 Adjust the pointer B by loosening the screw that holds it in place Note This measurement should be the same as digital readout TABLE ROLLER ADJUSTMENT 1 L...

Page 41: ...E until it clicks into place Important Change feed speed only while the feed system is RUNNING TABLE STOP The socket head cap screws F act as a stop and prevent you from running the table into the cut...

Page 42: ...straight edge feeler gage and a homemade gauge block made of hardwood Use the diagram and dimensions to fabricate the hardwood gauge block The wood gauge along with a feeler gauge will be used to set...

Page 43: ...40 40 All measurements are shown below knife Adjustment Dimensions...

Page 44: ...and lower freely They should drop to the down position with their own weight IN FEED ROLLER ADJUSTMENT The in feed roller should be set 0 02 below the lowest point of knife Make sure the knives are se...

Page 45: ...om power source 2 Place a hard wood gauge A Fig 14 under a knife in the cutterhead 3 Place a 0 02 feeler gauge B Fig 14 on top of wood block and raise table until the gauge contacts the knife in its l...

Page 46: ...se table until wood gauge contacts the knife in its lowest position 3 Place wood block A Fig 17 under the left side of pressure bar B Fig 17 The top of wood gauge should just contact the pressure bar...

Page 47: ...Place a 0 02 feeler gauge B Fig 14 on top of wood block and raise table until the gauge contacts the knife in its lowest position 4 Remove feeler gauge and place wood block E Fig 19 under the left sid...

Page 48: ...ove motor plate up or down to increase or decrease belt tension 4 Tighten nuts against motor plate after adjustment is made 5 Belts are tensioned properly when moderate finger pressure can deflect the...

Page 49: ...llel with the cutterhead Lack of parallelism results in a taper over the width of the board To check parallelism do the following 1 Place a gauge on the table and contacting a knife insert at the apex...

Page 50: ...il it contacts the straight edge and lock the handle 3 The pointer should be set at 0 If not adjust the pointer to read zero Note Spin the roller by hand to know when roller makes contact with the str...

Page 51: ...ark so you can keep track of the rotations IMPORTANT When removing or rotating inserts clean saw dust from the screw the insert and the cutterhead platform Dust accumulation between these elements can...

Page 52: ...nt or behind the workpiece to avoid kick back injury If the cut is too heavy and bogs down the planer a Turn the planer OFF immediately by pressing the red EMERGENCY STOP button on the power table con...

Page 53: ...or Keep your work area clear When planing long stock get assistance to receive the workpiece from the outfeed table Avoid planing wood with high water content Wood with more than 20 moisture content o...

Page 54: ...ill aid in smoother feeding and help prevent pitch buildup Clip Marks If clip marks occur 6 152mm in from each end of the board the pressure bar is too high Turn both right and left hand adjusting scr...

Page 55: ...he machine planes a taper across the full width of the board the table is not parallel with the cutterhead First check that all knife inserts are properly installed If they are then the table itself m...

Page 56: ...elop on the bed with a commercial rust remover Use compressed air to blow out the interior of the machine in order to keep chips and sawdust from accumulating on the belts and pulleys Check the drive...

Page 57: ...and lightly grease the elevating screws see Figure 26 Use an oiled cloth to wipe the ways D Fig 26 weekly Lubricate the chain system with an oiled cloth as needed The gear box oil should be changed o...

Page 58: ...eplace knife inserts Rough raised grain Dull knife inserts Rotate or replace knife inserts Excessive depth of cut Decrease cutting depth Moisture content too high Remove high moisture content from woo...

Page 59: ...is still engaged Rotate stop button to disengage Overload automatic reset has not reset Allow machine to adequately cool before attempting restart If problem persists check amp setting on the motor s...

Page 60: ...ng voltage is incorrect you have a power supply problem If voltage between starter and motor is incorrect you have a starter problem If voltage between starter and motor is correct you have a motor pr...

Page 61: ...58 58 ELECTRICAL SCHEMATIC...

Page 62: ...59 59 PARTS DIAGRAM...

Page 63: ...60 60...

Page 64: ...61 61...

Page 65: ...62 62...

Page 66: ...63 63...

Page 67: ...64 64...

Page 68: ...65 65...

Page 69: ...ead Cap Screw M5 0 8P 12 4 14 006302 100 Spring Washer 5 1 9 3 8 15 170893 901 Washer 2 16 170501 904 Idler Shaft 1 17 000105 104 Socket Head Cap Screw M10 1 5P 35 5 18 008004 100 Hex Nut M5 0 8P 8B 4...

Page 70: ...mbly 1 58 A 038201 702 Dish Inner Star Screw 10 32UNF 12 5 phosphate 145 58 B 210114 000 Insert Blade 15 15 2 5t 145 58 2 850586 000 Replacement Blade Parts Kit 1 040703 000 T type star plate Hand T 2...

Page 71: ...0053 000 Turn Spring 11 89 050463 000 Right Press Plate Seat 1 90 360627 902 Cutterhead Base Support Shaft 2 91 360632 902 Cutterhead Base Support Shaft 2 92 250160 615 Spacer 79 93 172281 905 Anti Ki...

Page 72: ...005 Key 5 5 16 1 107 11 012003 002 Key 5 5 10 3 107 12 043605 000 Oil Seal TC24 40 7 1 107 13 030208 002 Bearing 6204 2 107 14 320208 000 Gear 20t 2 107 15 010007 000 S Ring STW 16 3 107 16 030205 002...

Page 73: ...Roller Shaft 2 120 006001 049 Flat Washer 8 5 16 2 0t 8 121 360419 901 Shaft 4 122 130050 000 Up Down Cam 4 123 023301 000 Fixing Plate AAM 20 2 124 360636 902 Shaft 2 125 000202 102 Set Screw M5 0 8P...

Page 74: ...8 Gearbox 1 155 043607 000 Oil Seal TC25 40 8 1 156 360641 000 Worm 1 157 320247 000 Gear 24t 1 158 030108 002 Bearing 6203 2 159 040004 000 Hexagonal Allen Wrench 4mm 1 160 050574 008 Idler Holder 1...

Page 75: ...2 187 000203 106 Set Screw M6 1 0P 16 5 188 380226 902 Bushing 1 189 360413 901 Pin 8 190 000103 102 Socket Head Cap Screw M6 1 0P 10 8 191 006001 021 Flat Washer 6 2 22 3t 1 192 901070 000 Motor Asse...

Page 76: ...ar Pulley 3GT 750 15 1 218 070017 902 Sprocket 1 219 280067 901 Spring 1 220 170897 000 Rear Cover 1 221 021802 000 Strain Relief NB 2430 2 222 021805 000 Strain Relief NB 1216 2 223 170894 008 Wiring...

Page 77: ...06001 034 Flat Washer 6 7 16 2 0t 4 257 000004 107 Hex Cap Screw M10 1 5P 70 2 258 001301 101 Socket Head Cap Screw M8 1 25P 20 1 259 290009 902 Shoulder Screw 2 260 190002 905 Position Point 2 261 92...

Page 78: ...050775 000 Extension Roller Assembly 2 302 000005 102 Hex Cap Screw M12 1 75P 50 6 303 000205 103 Set Screw M10 1 5P 20 6 304 021335 000 Relief Bushing MG20A 14B 1 305 490508 000 Overload 10AMP 1 306...

Page 79: ...76 76 NOTES...

Page 80: ...AL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL GMBH HOFENE...

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