B-Tech IR-B03 User Manual Download | Manualshive

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B-TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Tel.: +49(0)5085-97100-0

Fax: +49(0)5085-97100-30 • Email: [email protected] • www.btecsystems.de

IR-B03 / IR-B03-T

Short Wave Infrared Dryer

User Manual for Short Wave Infrared Paint Curing Equipment

– Translation of German Original Document –

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Summary of Contents for IR-B03

Page 1: ...Ehlershausen Tel 49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de IR B03 IR B03 T Short Wave Infrared Dryer User Manual for Short Wave Infrared Paint Curing Equipment Translation of German Original Document ...

Page 2: ...reement this declaration will be invalidated Type of equipment Paint drying equipment Type designation IR B03 IR B03 T Serial number ______________________ Year of construction 20___ Parameters Rated voltage Rated current Rated frequency Rated power input Protection class Degree of protection 230 V 16 A 50 Hz 3150 W I IPX0 Tested according to EN 60335 1 A2 2006 EN 60335 2 30 A2 2007 EN 50366 A1 20...

Page 3: ...1 2 Liability and Warranty 1 2 Safety Requirements 2 2 1 Working Area 2 2 2 Use 3 3 Technical Description and Intended Use 4 3 1 Technical Information 4 3 2 Wiring Diagrams 5 3 3 Spare Parts 6 4 Installation 7 5 Operating Instructions 8 5 1 Temperature Control Only IR B03 T 9 5 2 Memory Function 9 5 3 Distance Control 9 5 4 Curing Times 10 6 Maintenance and Care 10 6 1 Replacing Emitter Tube 11 7 ...

Page 4: ...perating manual the symbols Caution and Notice are used Please note that paragraphs with these symbols need particular attention Caution You will see this symbol whenever attention is drawn to situations in which danger to life can arise due to or during incorrect or improper operation Pay special attention to these symbols and act carefully Notice You will see this symbol in the operating manual ...

Page 5: ...echnical measures Dangers can arise from this device if it is used improperly or incorrectly However additional organizational measures have to be taken into account through certain workflows The manufacturer is not reliable for damages caused by the following situations Disregarding the instructions described in the operating manual Changing technical product parameters Changing or disabling safe...

Page 6: ...not allowed to insert any hard object into the emitter Before using remove any part of the packaging Remove all objects in front of the pipe before starting Persons should avoid the area 4 meters in front of the emitter tube If necessary protective equip ment should be provided This device should not be pointed at staff or highly flammable substances Do not move the device during operations or sho...

Page 7: ...Cassettes can be rotated up to 300 The height is adjustable Curing time can be set via electronic timer Permanent and automatic distance control by ultrasonic and adaptive temperature control 3 1 Technical Information Input current 16 A Input voltage 230 V 50 60 Hz 1PH Max power 3150 W 3 x 1050 W Curing area 1000 x 800 mm Curing time 1 35 min Temperature 60 C 70 C Dimension W x H x L 890 x 1560 x ...

Page 8: ...echnical changes and errors reserved All pictures similar J J J IR1 2 IR IR3 N Diagram E L 1 2 3 Control Board 1 Control Board 2 T S1 ultrasonic emitter lean switch S2 S1 Main Switch J3 J2 temperature sensor laser module L1 PE N J1 IR1 Diagram Control Board 1 T ultrasonic emitter Control Board 2 IR3 IR2 220 240V ...

Page 9: ...164 Handle for arm black 10000144 19 Side cover of emitter 10000165 7 Armbox compl incl cable IR B03 10000182 20 Heat dissipating plate 10000167 Armbox compl incl cable IR B03 T 10000183 21 Small reflector plate 10000168 Socket for armbox 10000176 22 Large reflector plate 10000169 8 Mainboard IR B03 10000170 Relay 10 A 10000174 control box IR B03 10000184 Main switch 10000171 Mainboard IR B03 T 10...

Page 10: ...r into the associated sockets at the junction box 5 Remove the sticker from the protection cover 6 Remove the red foam cubes behind the tubes Notes Living core brown neutral wire blue earth wire green yellow Power supply 16 A 1 PH 230V 50Hz The device has to be protected by a 16 Ampere fuse A fuse with characteristic C for high start ing currents is recommended When moving the emitter group up and...

Page 11: ...red 7 Set full curing Continuous time 7 Depending on material choose between 1 35 minutes Default setting is 15 minutes Set to 0 minutes if no full curing required 8 Activate the ultrasonic distance control 8 and find the optimal distance The optimal distance is indicated by the green indicator light of the sensor 9 Point the laser on the part to be dried and set the temperature control as describ...

Page 12: ...Please keep the thermometer lens clean and dust free Close the dust proof cover when you don t use the temperature measuring function If it is necessary to clean the lens open the front cover of the temperature measuring unit It s recommended not to exceed a temperature of 70 C 150 F when drying a part made of plastic in order to avoid damages In case of uncertainty please ask the manufacturer of ...

Page 13: ...d cooled down Don t start the device until the alcohol has evaporated otherwise it may lead to ignition The device has to be protected by a 16 Ampere fuse A fuse with characteristic C for high start ing currents is recommended The device should be well grounded for safety The grounding device should be connected to the proper output port under correct direction Unauthorized alteration or change of...

Page 14: ...f the cassette and remove it 2 Release heat dissipating plate 3 Disconnect the cables of tube 4 Remove the protective grid 5 Remove the old tube and replace it by a new tube 6 Reassemble in reverse order Use a piece of soft cloth or cotton to clean the reflector plate and the tube with alcohol Cleaning must be done after the device is disconnected with the power and cooled down Don t start the dev...

Page 15: ...ase full curing time Apply thinner paint layer Stains Full curing time too long Emitter too close to curing sur face Decrease full curing time Increase distance Fuzzy edges The painted surface area is too large for the infrared emitter Curing in two steps Move device for second curing step Pre curing only for first step Do not use pre curing for second step For optimal curing performance we recomm...

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