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Extra
Dovetail Jig

Simple and easy to set up.

The dovetail jig with a large 575mm capacity can tackle projects
on a much larger scale such as carcass construction etc. Robustly
made from heavy gauge steel pressings. Workpieces are held
quickly and securely while the smooth anodised finish on the
8mm thick machined finger template ensures that both parts of
the joint are cut accurately and cleanly.  The jig can be used with
any router with a base diameter not exceeding 160mm that will
take 1/4” shank cutters (although lightweight models are most
suitable). Fitted with the cutter supplied, the jig can be used to
cut both lap and rebated lap dovetails for basic unit drawer

construction or, fitted with an optional bearing guided straight

cutter, it will also produce 1/2” strong, precise comb or finger

joints for tool boxes and utility furniture.

Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH

www.axcaliber.co.uk

Summary of Contents for DTJ24

Page 1: ...of the joint are cut accurately and cleanly The jig can be used with any router with a base diameter not exceeding 160mm that will take 1 4 shank cutters although lightweight models are most suitable Fitted with the cutter supplied the jig can be used to cut both lap and rebated lap dovetails for basic unit drawer construction or fitted with an optional bearing guided straight cutter it will also ...

Page 2: ...tail Cutter 09 Cutting the Joint 10 Box Jointing 10 11 Through Dovetail Comb for Axcaliber Extra Dovetail Jig 11 Replacement Comb for Axcaliber Extra Dovetail Jig 11 Index of Contents 02 What s in the Box Part No Item Qty 1 Template 1 2 Template Securing Screw 4 3 Template Adjusting Knob 2 4 Clamp Adjusting Knob 4 5 Backstop Adjusting Screw 2 6 Top Clamp Bar 1 7 Front Clamp Bar 1 8 Long Horizontal...

Page 3: ...ood looking stopped or lapped dovetail joints without the need for time consuming and laborious hand work This type of dovetail gives a clean smooth interior to the box or drawer with a neat craftsman like joint showing on the outside A little time spent now getting to know your jig and establishing the correct settings will pay dividends in the future Large clamping knobs and a non slip surface p...

Page 4: ...are likely to want to work a dovetail joint on There are two holes provided in the base for securing the jig to the bench The front clamp holds the side piece and the top clamp holds the front or back piece of the drawer The complete joint is cut in a single pass through the side piece making the pins and into the back or front piece making the tail sockets 2 Preparation of Timber As with all join...

Page 5: ... the template see Fig 3 Set the top left hand stop in line with the line marked on the template and square to the body of the jig Offset the left hand vertical stop 1 2 to the right of the top one and square with the top face of the jig Fig 4 Mirror these two settings on the right hand side of the jig ensuring that 90 alignment to the front edge of the jig is maintained Fig 3 Left Hand Stop ...

Page 6: ... plate that will contact the back stop less half the diameter of the cutter see Fig 5 Example Using an router with a base width of 110mm a drawer side 15mm thick and the standard cutter supplied with its tip diameter of 14 8mm the distance from the tips of the template fingers to the vertical face of the backstop should be set at 110 2 2 x15 14 8 2 77 6mm It is not essential that this setting is e...

Page 7: ...07 4 Setting Template and Backstop Fig 5 1 16 1 8 4 ...

Page 8: ... the clamp bar to ensure an even grip and to avoid distorting the bars Align the timber so that the piece forming one of the sides of the drawer mounted in the front vertical clamp extends above the front edge of the jig by the thickness of the piece to be mounted in the top horizontal clamp front or back of drawer The piece in the top clamp is then butted up to this so that both are flush under t...

Page 9: ...inal dovetail depth of between 9 and 10mm The fitting of a packaging piece between the timber and the template should not be necessary provided that the cutter is set deep enough and the router is held firmly on the template during cutting see following comment The cutting depth is critical to the final fit of the joint with as little as 0 5mm change in depth making all the difference A number of ...

Page 10: ...rd cutter supplied with the Axminster dovetail jig and is suitable for material thickness of approx 19 30mm The cutting depth will be different from the standard cutter settings when using this cutter and the depth should initially be set to 24mm from the base of the router 16mm tail length plus 8mm comb thickness Small adjustments can be made to cutter height dependant on the joint fit achieved 8...

Page 11: ... starting to cut the timber make sure that a the bottom of the cutter is well clear of the top face of the body of the jig and b the cutter guide bearing is running correctly in the template 8 Box Jointing Through Dovetail Comb for Axcaliber Extra Dovetail Jig Replacement Comb for Axcaliber Extra Dovetail Jig Fig 8 Fig 9 Align one board with left hand edge of finger the other with right hand edge ...

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