AVANT CH100 Operator'S Manual Download

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English

Wood chipper CH100

Operator’s Manual

2017-

Summary of Contents for CH100

Page 1: ...English Wood chipper CH100 Operator s Manual 2017 ...

Page 2: ...ave experience in using this kind of machinery read the operation and maintenance instructions carefully since they include information enabling efficient and safe operation Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all safety instructions and procedures CUSTOMER FEEDBACK We are h...

Page 3: ...machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC and the EMC Directi ve directive relating to electromagnetic compatibility 2004 108 EC The following harmonized standards have been applied for the conceptional design of the machine SFS EN ISO 12100 1 2 SFS EN ISO 13857 SFS EN 13525 SFS EN ISO 4254 1 The following additional standards a...

Page 4: ...16 MOUNTING OF THE CHIPPER TO AVANT LOADER 17 CONNECTING AN DISCONNECTING HYDRAULIC HOSES STARTING THE CHIPPER 22 CHIPPING 23 OPERATION OF CHIPPER AND FEED UNIT 23 EMPTYING THE CHIPPER AFTER USE 24 SWIVELING THE FEED HOPPER TO THE TRANSPORT POSITION 24 STORAGE OF THE CHIPPER 24 MAINTENANCE 24 REPLACING THE BEARING 25 ADJUSTING THE BEARING CLEARANCE 26 KNIFE AND ANVIL MAINTENANCE 29 CH100 CHIPPER 3...

Page 5: ...untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine STARTING Familiarize yourself thoroughly with the use operation and controls of the machine and its equipment before starting Familiarize yourself with the capacities and limitations of the machine and its equipm...

Page 6: ...and they must never be removed or altered Never start up or use the machine without all the safety devices and protectors in place Never insert any body part into the machine with the engine running If any faults arise that may jeopardize occupational safety turn off the machine During operation the machine s operator is responsible for safety in the whole work area Work may not be carried out in ...

Page 7: ...d by the manufacturer Check particularly that the pressure classes of the hoses and connectors are suitable to the operating pressure levels 5 Check that all safety devices such as pressure relief valves etc are in place and work properly Familiarize yourself with their use Safety systems may never be bypassed 6 Check the main hydraulic parts daily and always after a fault Replace any damaged part...

Page 8: ...o get under the raised load or the loader boom Always lower the attachment on the ground befo re leaving the driver s seat Check the general condition of the attachment and the loader and check for possible hydraulic oil leaks The attachment must not be used if the re is a fault in the hydraulic system of the loader or the attachment Keeping the equipment clean reduces the likelihood of blockages ...

Page 9: ...9 CH100 STICKERS AND PLATES These plates and stickers must be found on the chipper Replace missing plates or stickers immediately ...

Page 10: ... machine operation please observe the operating and safety instructions 40147020 3 40147000 CAUTION Before operation mount the chipper to the quick cou pling plate of the loader CAUTION Before maintenance and repair please turn off the loader and disconnect the hydraulic couplings CAUTION Before detaching the chipper from the loader it must be placed on a level surface ...

Page 11: ...rotective equipment 40142080 5 Cutting hazard 40147010 6 Lifting point sticker 41014270 7 SPEED sticker 40141160 Recommended speed range The rated speed must not be exceeded 8 FARMI Forest sticker 40147090 9 Sticker 100 40147490 ...

Page 12: ...in gardening and landscaping A loader with a performance of 7 5 to 30 kW will suffi ce as power source This chipper model is hydraulically driven and can be used with the following Avant loader models 220 225 225LPG 420 R20 520 525LPG R28 528 630 R35 635 640 745 750 755i 760i MAIN COMPONENTS OF THE CH100 1 UPPER CHAMBER 2 LOWER CHAMBER 3 CUTTING DISK 4 KNIFE 5 VERTICAL KNIFE 6 HORIZONTAL KNIFE 7 P...

Page 13: ...ip length 12 mm Max wood diameter 100 mm Tehon tarve 7 5 30 kW PTO rpm if PTO driven model 540 tai 1000 rpm Number of knives 2 pcs Power source Avant loader Mounting Avant quick coupling Chipper weight 193 kg 210 kg Disc diameter 550 mm Terälaikan paino 46 kg Discharge pipe turning to two sides Feeder drop spout Noise emission 104 2 dB A ...

Page 14: ...it has an appropriate lifting capacity Check the lifting slings cables and chains regularly Ensure that you know the weight of the load to be lifted and never exceed the lifting capacity stated by the manufacturer of the lifting device Select the transport routes for lifting so that the load is not transported over people or a location where people might be WARNING ...

Page 15: ...Chipping position ASSEMBLY INSTRUCTIONS 1 Attach the feed hopper to the chipper using M12x120 and M12x30 hexagon head bolts and lock nuts Lock the feed hopper in its operating position Fig 1 2 Mount the discharge pipe to the chipper using two M10 bolts 3 Mount the chipper to the quick coupling plate of the loader Screw Butterfly nut screw Screw Lock nut Lock nut ...

Page 16: ...sure there are no foreign objects in the feed hopper 4 Before operation please make sure there are no foreign objects in the chipper Rotate the shaft to make sure that the cutting disk can rotate freely 5 Make sure that the water drainage holes on the lower chamber are open and that the disk is not frozen up 6 During operation the chipper must stand on level and hard ground 7 Direct the discharge ...

Page 17: ...ow the attachment coupling instructions provided in the following pages Also remember the safety instructions and additional infromation shown in the operator s manual of the loader The attachment is mounted to the loader as follows Make sure that an unlocked attachment will not move or fall over Mount the attachment only on level surface WARNING 1 Step Lift the quick attach plate locking pin lock...

Page 18: ...at they are under the corresponding brackets of the attachment 200 700 series loaders Old 200 series loaders 3 Step Lift the boom slightly pull the boom control lever backward to raise the attachment off the ground Turn the boom control lever left to turn the bottom section of the quick attach plate onto the attachment Lock the locking pins manually or lock the hydraulic locking Always check the l...

Page 19: ...or the quick couplings on both the attachment and the loader Dirt ice etc may make using the fittings signifi cantly more difficult Never leave the hoses hanging on the ground place them on the holder on the attachment An attachment that has not been completely locked to the loader may fall on the boom or operator or under the loader during driving and cause serious injuries or loss of control of ...

Page 20: ...USING CONVENTIONAL QUICK COUPLINGS alternative couplings for some loader models Before connecting or disconnecting the standard quick couplings the residual pressure must be released as shown below The conventional quick couplings will not connect if there is pressure in the hydraulic system To connect and disconnect the standard couplings move the collar at the end of the female fitting The hoses...

Page 21: ...id and level surface and relese the residual hydraulic pressure When uncoupling the attachment from the loader always disconnect the hydraulic fittings first before unlocking the quick attach plate to prevent hose damage and any oil spills Reinstall the protective caps on the fittings to prevent dirt from entering the hydraulic system RELEASING RESIDUAL HYDRAULIC PRESSURE In case residual pressure...

Page 22: ...commended range depending on the chipping operation CAUTION Never exceed the maximum allower operating speed of the chipper The chipper is now ready to be used IMPORTANT When the chipper is driven with the hydraulic system it is extremely important to slow the loader engine speed to idle before switching off the auxiliary hydraulics of the loader SAFE STOPPING PROCEDURE Safe stopping of the attach...

Page 23: ...id otherwise excessive stress will be exerted on the chipper and self feeding will be impaired FIRE HAZARD Always keep adequate fire fighting equipment on hand when using the chipper Regularly check the surface temperature of the chipper If the chipper suddenly heats up abnormally stop the chipper and determine the cause of overheating Regularly check the temperature of the bearings Pay special at...

Page 24: ...feed hopper to the transport position Screw Butterfly nut MAINTENANCE Before beginning maintenance and repair place the chipper onto level and hard ground and make sure it cannot tip turn off the loader disconnect the hydraulic hoses from the loader familiarize yourself with the machine specific maintenance and repair instructions In case of doubt please contact the manufacturer Always lock the ro...

Page 25: ...Tighten the axle nut with a hook spanner until the bearing is tightly on the cone or to 80 Nm However the outer ring of the bearing should turn freely Note the location of the tightening cone on the shaft 11 Bend one claw of the securing ring 3 into a notch on the axle nut 12 Install the other half of the dust cover and end plate on the bearing housing Install the spacer ring 4 on the shaft 13 Low...

Page 26: ...uter ring see Fig 8c Do not force the feeler gauge through the clearance 8 If the clearance exceeds 0 03 mm bend the clawof the securing ring 2 out from the notch on the axle nut 1 9 The bearing is tightened by turning the axle nut clockwise with a 70 mm 2 3 4 hook spanner until the right clearance is achieved Do not tighten by hammering the axle nut 10 Turn the axle nut clockwise until the notch ...

Page 27: ...cessive amount of grease causes overheating and impairs lubrication Lubricate the bearings every 200 working hours or at least once a year 1 Open the upper bearing housing see bearing housing assembly drawing pic 7a Remove old grease as carefully as possible and replace it with new grease Do not fill the bearing housing with grease 2 Install the upper bearing housing and tighten to 50 Nm ...

Page 28: ...16 2 Check the bearing housing bolts for tightness on both sides 17 11 16 50 36 7 8 3 Check the anvil bolts for tightness 19 12 16 80 58 15 16 4 Check the clearance between knives and verti cal anvils 19 3 4 1 2 1 5 mm 0 02 0 06 5 Check the bearings for radial clearance 0 02 0 03 mm 0 008 0 0012 Fig 10 Checklist for tightening and checking clearances ...

Page 29: ...mber and the rotor knives or blades OPENING AND REMOVING THE UPPER CHAMBER Remove the M10 mounting bolts of the upper chamber Swing the upper chamber to the side RemovetheM12pintoreleasetheupperchamber Exercise extreme caution when opening the upper chamber Take appropriate measures to keep the upper chamber from falling down Fig 11 Removing the upper chamber REMOVING THE KNIVES 1 Remove the knife...

Page 30: ...ng stone or belt grinder More thorough conditioning is carried out with a surface grinder with the knives removed The grinding angle of the knives is 32 and their honing angle 45 The honing angle is intended to prevent edge breakage Fig 13 The hone angle is ground to a 45 angle with two to three longitudinal strokes using a level sharpening stone Anny burrs can be removed by parallel grinding of t...

Page 31: ...g the anvils is determined by the amount the knives are sharpened Always check and if necessary adjust the clearance between knives and anvils after a heavy sharpening if the knives were removed for example due to sharpening if new knives are replaced if chip length is adjusted Check the clearance with a feeler gauge 1 Loosen the M12 locking screws A and B of the anvils Fig 18 2 Turn the cutting d...

Page 32: ... Fig 18 Cross section of the disk and knives anvils knife to anvil clearance 1 5 2 0 mm disc vertical anvil horizontal anvil Observe the correct position Nord lock M12 lock washer 2 pcs screw M12x30 DIN933 10 9 ...

Page 33: ...33 CH100 ...

Page 34: ...34 CH100 CH100 CHIPPER ...

Page 35: ...933 88ZN 2 11 52060225 Screw M10X25 DIN933 88ZN 2 12 52200045 Washer M10 DIN125 58ZN 2 13 52117108 Lock nut M10 DIN985 8ZN 2 14 33620100 Disc 1 15 33620250 Lower chamber 1 16 33620350 Upper chamber 1 17 33620400 Discharge pipe 1 18 33620650 Drop spout 1 19 43620660 Bearing system 2 20 43620670 Anvil 1 21 43620690 Support for transport 1 22 43620700 Side anvil 1 23 33620850 Mounting frame 1 24 4334...

Page 36: ...6 CH100 DISC COMPLETE FARMI 100F 34 Part Order no Description Remarks Qty 1 33620070 Disc 1 2 43620080 Knife 2 3 52214269 Lock washer M12 NORD LOCK 4 4 52091839 Screw M12x30 DIN933 10 9ZN 4 DISC COMPLETE ...

Page 37: ...512371 Tightener sleeve complete 2 2 1 Axle nut 1 2 2 Locking plate 1 2 3 Tightener sleeve 1 3 43513360 Spacer ring D90 83X12 7 1 4 54512363 Tapered roller bearing 2 5 54513590 Bearing housing 2 5 1 52401015 Grease nipple AR1 8 1 5 2 Screw M10x50 DIN 931 10 9 2 6 43513350 Spacer ring D90 83X5 4 1 7 52334232 Seal 1 8 43340934 End plate 1 9 52214251 Lock washer M10 NORD LOCK 1 10 52060928 Screw M10X...

Page 38: ...38 CH100 1 10 9 8 7 6 5 4 3 1 2 11 19 18 17 16 15 14 13 12 20 21 3 4 3 3 3 2 5 1 5 4 5 3 5 5 5 2 22 1 1 21 BELT TRANSMISSION CH100 i 2 0 ...

Page 39: ... 1 5 4 43341114 Pin 1 5 5 54511134 Slotted sealed ball bearing 2 6 43341114 Pin 1 7 52063658 Screw M12X20 DIN933 88ZN 1 8 43511950 Pin 1 9 43512050 Adjusting plate 1 10 52090560 Screw M12x30 DIN933 10 9 4 11 52117124 Lock nut M12 DIN985 8ZN 4 12 33621380 Cover plate 1 13 43511780 Cover of the universal shaft 1 14 52060126 Screw M12X20 DIN933 88ZN 4 15 52117082 Lock nut M12 DIN985 8ZN 6 16 43402150...

Page 40: ... DISCHARGE PIPE Part Order no Description Remarks Qty 33620400 Discharge pipe complete 1 1 43510240 Vizor 1 2 94612082 Tension spring 1 3 03514590 Chain 1 4 52117108 Lock nut M10 DIN985 8ZN 2 5 52117082 Lock nut M8 DIN985 8ZN 1 6 52200037 Washer M8 DIN126 58ZN 1 ...

Page 41: ...motor M S 1 2 56001320 Pressure relief valve 80 bar 1 3 52001280 Screw M12X20 DIN933 88ZN 4 4 52450020 Basic connector 1 2 1 5 52450030 Angle connector 1 2 1 6 43621330 Hydraulic hose L 1350 2 7 43621340 Hydraulic hose L 1350 1 8 03621350 Multiconnector 1 2 1 HYDRAULIC MOTOR AND HOSES ...

Page 42: ...42 CH100 3 4 11 2 8 18 9 12 14 16 17 5 1 6 13 15 CH100 HYDRAULIC OPERATION ...

Page 43: ...ve Arc 1 7 52214269 Locking plate M12 NORD LOCK 2 8 52063161 Screw M12x180 DIN931 88ZN 6 9 43621370 Motor mounting plate 1 10 11 43621290 flange 1 12 43621270 Coupling hub 1 13 52001237 Screw M12x30 DIN933 10 9 3 14 52001237 Screw M12x30 DIN933 10 9 3 15 53621230 Multi connector Parking on attachment 1 16 52062213 Screw M20X40 DIN933 88ZN 6 17 52117207 Lock nut M20 DIN985 8ZN 6 18 52200490 Washer ...

Page 44: ...44 CH100 ...

Page 45: ...insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be con ducted by AvantTecno Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manufacturer within 30 days of receipt of the product WARRANTY Date of delivery _____ _...

Page 46: ...46 CH100 ...

Page 47: ...47 CH100 ...

Page 48: ... YLÖJÄRVI FINLAND Tel 358 3 347 8800 sales avanttecno com www avanttecno com AVANT has a policy of continuing improvement and retains the right to change specifications without notice 2017 AVANT Tecno Oy Kaikki oikeudet pidätetään 0217 ...

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AVANT CH100, Operator'S Manual

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