Atra GZ 455 Westbrook Installation & Operation Manual Download

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139435_A GZ

455

DV 8/28/12

Atr

a G

455

estbr

ook

Gas F

ireplac
e

Installation & Operation

Manual

for the

Atra GZ

455

Westbrook

Fireplace

– Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

– WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call

the fire department.

– Installation and service must be performed

by a qualified installer, service agency or the

gas supplier.

– In the Commonwealth of Massachusetts,

a carbon monoxide (CO) detector shall be

installed in the same room as the appliance.

WARNING: If the information in these

instructions is not followed exactly, a fire

or explosion may result causing property

damage, personal injury or loss of life.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

– QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE

GAZ:

• Ne pas tenter d’allumer l’appareil.
• Ne touchez à aucum interrupteur. Ne

pas vous servir des téléphones se trou-

vant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournis

seur de gaz depuis un voisin. Suivez les

instructions du fournisseur.

• Si vou ne pouvez rejoindre le fournis

seur de gaz, appelez le service des incend

ies.

– L’installatione l’entretien doivent être

assurés par un installateur ou un service

d’entretien qualifié ou par le fournisseur

de gaz.

– Ne pas entreposer ni utiliser d’essence ni

d’autres vapeurs ou liquides inflammables

dans le voisinage de cet appareil ou de tout

autre appareil.

AVERTISSEMENT: Assurez-vous de bien suiv

reles instructions données dans cette notice

pour réduire auninimum le risque d’incendie

ou d’explosion ou pour éviter tout dommage

matériel, toute blessure ou la mort.

ATTENTION : CES INSTRUCTIONS DOIVENT

DEMUERER AVEC LE PROPRIÉTERE D’UNE

MAISON.

This appliance may be installed in an aftermarket,

permanently located, manufactured home or mobile

home, where not prohibited by local codes.
This appliance is only for use with the types of gas

indicated on the rating plate.

Summary of Contents for GZ 455 Westbrook

Page 1: ...UMER Retain this manual for future reference QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer l appareil Ne touchez à aucum interrupteur Ne pas vous servir des téléphones se trou vant dans le bâtiment où vous trouvez Appelez immédiatement votre fournis seur de gaz depuis un voisin Suivez les instructions du fournisseur Si vou ne pouvez rejoindre le fournis seur de gaz appelez le s...

Page 2: ...roved air intake must be used Installation shall be in strict compliance with the manufacturer s instructions A copy of the installation instructions must remain with the appliance or equipment at the completion of the installation THIS OWNER S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT DEPENDABLE OPERATION OF YOUR FIREPLACE INSERT PLEASE READ THESE INSTRUCTIONS IN THEIR...

Page 3: ...8 11 0 Warranty Statement 42 12 0 Lighting Instructions 43 Unpacking the Fireplace 1 Inspect the fireplace for damage Immediately report any damage to your dealer 2 Confirm contents The Atra GZ 455 DV Fireplace includes the following items shipped inside the firebox and Miscellaneous Hardware bag SimpsonDura Vent 5 x8 to4 x65 8 Vent Reducer 4 mm hex key Remote Control Transmitter and Wall mount Br...

Page 4: ...re MIN MAX Natural Gas 5 0 WC 1 24 kPa 7 0 WC 1 74 kPa Propane 11 0 WC 2 74 kPa 13 0 WC 3 24 kPa Manifold Pressure MIN MAX Natural Gas 1 6 WC 0 40 kPa 3 5 WC 0 87 kPa Propane 6 4 WC 1 60 kPa 10 0 WC 2 48 kPa 1 1 Test Standards This appliance complies with National Safety standards and is tested and listed by Intertek Testing Services of Middleton Wisconsin In addition the Atra GZ 455 DV has been t...

Page 5: ...pliance should be inspected before use and at least annually More frequent cleaning may be re quired due to excessive lint from carpeting bedding material etc It is imperative that control compart ments burners and circulating air passageways of the appliance be kept clean S assurer que le bruleur et le compartiment des commandes sont propres Voir les instructions d installation et d utilisation q...

Page 6: ... materials should not be placed on or near the fireplace Surveiller les enfants Garder les vêtements les meubles l essence ou autres liquides à vapeur inflammables lin de l appareil Never allow anyone to use the fireplace if they are unfamiliar with its operation NEVER store or use gasoline or any other flammable vapors or liquids in the vicinity of the fireplace Never burn any solid materials woo...

Page 7: ...istribution 2 Vent termination requirements 3 Gas supply routing 4 Traffic areas furniture draperies etc 5 120V electrical service availability This fireplace may be located on or near conventional construction materials however proper clearance to combustibles must be maintained in order to provide adequate air circulation around the appliance Follow the framing and clearance specifications exact...

Page 8: ... Brackets to the rear of the two center framing members using the sheet metal screws previously removed Orient the brackets with the slotted ends attached to the top of the cabinet as shown 5 Bend the nailing flanges on the two Side Stand off Brackets out 90 from the flat shipping position and adjust each bracket as necessary to accommodate the thickness of the non combustible face material See Fi...

Page 9: ...n from sagging Use the included Simpson Dura vent 5 x 8 to 4 x 6 5 8 Vent Reducer to transition to 4 6 vent pipe if permitted See Vent Table fig 5 5 pg 16 Figure 4 5 Basic chase framing CABINET MUST BE RAISED OFF FLOOR A MINIMUM 1 INCH TO USE THE OPTIONAL BACKER PLATE Figure 4 6 Front face framing and noncombustible area Bend adjustable nailing brackets out to secure cabinet to framing Cabinet may...

Page 10: ...e Cabinet Header Stand off Figure 4 7 Corner framing dimensions See fig 5 2 note F on page 13 for required terminal clearances to the outside corner of building Sheet Rock Non combustible material Side Stand off 1 2 13mm 27 686 24 508 Max 6 152 Side Trim Depth Side Wall Side Trim 1 25mm Figure 4 8 Parallel framing to side trim and wall ...

Page 11: ... 109 2 cm x 77 1 cm Noncombustible Material Combustible Wall Material Noncombustible material must overlap Cabinet Apron Panel when Backer Plate is not used Cabinet Apron Panel Finished non combustible wall facing tile cultured stone etc 4 4 Surround Treatments 4 4 1 Backer Plate The Backer Plate is useful for obscuring seams between the fireplace cabinet and the surrounding wall facing materials ...

Page 12: ...No additional floor protection is required The fireplace must be installed on a solid surface and securely fastened to the floor using the base brackets provided No floor protection is required directly in front of the fireplace 4 7 Fireplace Clearance Requirements 4 7 1 Minimum Cabinet Clearances Back 1 2 13 mm Sides Zero clearance to Side Stand off Top Zero clearance to Header Stand off Ceiling ...

Page 13: ...tions provided for the initial installation Fig 5 1 5 1 Horizontal Termination Any horizontally terminated vent system that includes a vertical run must terminate within one of the Zones defined in the diagram in fig 5 5 See page 15 for important information regarding exhaust restriction adjustments 4 6 vent requires a 2 foot minimum vertical rise from the top vent collar See fig 4 11 5 8 vent may...

Page 14: ...ance to service regulator vent outlet 3 feet 91 cm minimum J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum K Clearance to a mechanical air supply inlet Min 3 feet 91 cm above if within 10 feet horizontally U S 6 feet 1 83 m minimum CAN L 1 Clearance above paved sidewalk or a paved driveway located on public prope...

Page 15: ...erythreefeettoavoid excessivestressontheoffsets UselistedWallStrapsfrom anyoftheapprovedventsuppliers The maximum overall horizontal run must be reduced by 4 feet for each 90 elbow and 2 feet for each 45 elbow When two or more elbows are used in a horizontal run a less restricted setting may be more effective than that indicated in the termination zone diagram A listed firestop is required at any ...

Page 16: ...ictor adjustment HORIZONTAL RUN VERTI CAL RUN INTAKE RESTRICTION INSTALLED NOT APPROVED NO RESTRICTION ZONE A ZONE B ZONE C EXHAUST 1 2 to NO RESTRICTION INTAKE RESTRICTION INSTALLED EXHAUST 1 2 TO FULL RESTRICTION ZONE D ZONE C ZONE D NO RESTRICTION 5 8 VENT REQUIRED NOT APPROVED Figure 5 7 Remove Intake Restrictor plate for terminations in Zones A and B Air Intake Restrictor ...

Page 17: ...the current ANSI NFPA 70 1996 NATIONAL ELECTRICAL CODE IN THE U S OR CSA C22 1 CANADIAN ELECTRICAL CODE for Canada The leads inside the junction box are connected to the Fan Control Module FCM which controls power to the burner ignition system blower and accent lamps CAUTION CONFIRM THAT THE FCM POWER SWITCH IS IN THE OFF POSITION BEFORE TURNING POWER ON TO THE FIREPLACE AT THE SERVICE BOX See fig...

Page 18: ...mit use flex ible gas line for ease of installation and service For those locales where flexible gas lines are not permitted use a 3 8 iron fitting Secure all joints tightly using appropriate tools and sealing compounds for propane units be sure to use compounds that are propane resistant Turn on gas supply and test for gas leaks using a leak test solution or electronic gas sensor A T HANDLE GAS S...

Page 19: ...ent damage to valve causing complete appli ance shut down Too large a pilot flame excessive fuel consumption in standing pilot mode CPI Sooting due to impingement and or incorrect fuel to air mix A Manifold E Inlet Pilot Adjustment Figure 6 4 Pressure test points located on the front of the valve Tools required 1 2 open ended wrench or deep well socket Torx T20 or slotted screwdriver 7 16 open end...

Page 20: ...ort brackets and air shutter 7 Change the Air Shutter orientation Flip the shutter over to indicate the appropriate fuel See fig 6 7 8 Change the Burner Injector See fig 6 8 Using a 1 2 open end wrench or deep well socket remove the burner orifice from its brass elbow housing and replace with the appropriate orifice supplied in the kit 9 Change the Pilot Orifice Fig 6 8 Use a small blade screwdriv...

Page 21: ...d on pages 16 17 of this manual 5 Conduct system check and flame picture adjustments as specified pages 24 25 6 Fill out the appropriate information and apply the high altitude conversion label provided to the rating plate on the appliance See fig 6 10 Figure 6 10 Hi gh Altitude Conversion Label This appliance has been converted for use at an altitude of___________ Orifice Size __________ Manifold...

Page 22: ...l retainer tab is located at each side of the firebox ceiling near the front opening Bend each tab out enough to engage with the upper edge of the glass panel Fig 6 11 5 Bend the retainer tabs down to secure the glass panel in place 6 Replace the burner skirt assembly 6 6 2 Refractory Panels 1 Upack the panels and inspect notify your dealer of any damage Do not install damaged panels 2 If it has n...

Page 23: ...stones evenly over the media tray Be careful to retrieve any stones that may drop onto the burner itself You do not need to use all of the stones Figure 6 14 Spread the stones randomly over the surface of the burner media tray 6 7 2 Tumbled Stones 157417 Contents Stones Qty 125 1 Arrange the stones in a random overlapping configuration as shown in fig 6 14 Figure 6 13 Spread the glass evenly withi...

Page 24: ...ackets on Front Face Plate 6 8 3 Front Face Installation 1 Use a 1 4 wrench or socket driver to install the two Face Plate Hanger Brackets onto the back of the Face Plate using the pre installed nuts as shown in Fig 6 17 2 Hang the Face Plate on the Surround Support Brackets inboard of the Backer Plate hangers Figure 6 15 Access points to loosen the Centering Plate screws 6 8 2 Optional Backer Pla...

Page 25: ...witch back to REMOTE or ON and try to light the pilot again 4 PILOT FLAME The pilot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yel low toward the outer edges It is important that the pilot flame engulf the top 1 8 of the flame sensor The pilot flame should project out of the pilot hood 1 from both ports extending to reach t...

Page 26: ...le in for 10 15 minutes between additional adjustments 6 11 Operation Notes 1 For the first several hours of operation it is common to detect some odor as the metal and manufacturing materials cure under heat This condition is temporary and can be alleviated by allowing plenty of fresh air to circulate through the area 2 Condensation may develop on the glass upon each lighting of the appliance Thi...

Page 27: ...ctional commands are routed through this part of the system and distribute the signal to the appropriate component 7 1 5 Sit 885 Modulating Valve This valve has the ability to be stepped down in six increments between high and low It can be done manually or by setting the remote control to the Smart thermostat modulation mode Automatic modulation means that as the room temperature approaches the l...

Page 28: ...mitter activity OFF Disconnects communication between the transmitter and receiver Turns off IPI functionality Turn the Receiver to OFF whenever the fireplace will not be used and whenever service is performed Figure 7 1 GZ 455 DV Control Switches 7 2 3 Remote Transmitter The Transmitter features a simple button layout and informative display screen See figs 7 2 7 3 ON OFF Key controls Burner Fan ...

Page 29: ...ON and the burner flame level at maximum press the Down Arrow Key once to reduce the flame height by one step Each time the Down Key is pressed the flame will step down until the burner is finally turned off Fig 7 6 The Up Arrow Key will increase the flame height each time it is pressed If the U Arrow Key is pressed while the system is on but the flame is off the flame will come on in the High pos...

Page 30: ...p OFF Child Safety Lock This function will lockout the Transmitter to prevent unsupervised operation To activate the Lock press the Mode key and UP Key at the same time Fig 7 18 To de activate the Lock press the Mode Key and UP Key at the same time Low Battery Detection The life span of the batteries depends on various factors battery quality the frequency of ignition calls the frequency of change...

Page 31: ... inspected at least annually Examine the ribbon gasket for signs of deterioration and make sure the gasket has a positive seal Replace the gasket if necessary 8 2 Glass Care Clean the glass as necessary Wipe the surface with a clean dampened soft cloth Follow with a dry soft towel Take care not to scratch the glass surface WARNING THE IGNITION SYSTEM OF THIS APPLIANCE CARRIES LIVE VOLTAGE ALWAYS T...

Page 32: ... gloves Skin oils will cause the bulb to fail prematurely If you touch the bulb with your bare fingers wipe it clean with a soft cloth 1 Remove lamp compartment cover plate See fig 8 4 2 Remove the two phillips screws from the bulb socket to access the bulb Pull the bulb out of the housing 3 Plug the new bulb into the socket and re install the cover plate into the lamp housing 8 5 2 Initializing t...

Page 33: ...trol Transmitter Supply voltage 4 5V three 1 5V AAA batteries Ambient temp rating 32 to 122 F Radio frequency 315 MHz Receiver Supply voltage 6 0 V four 1 5 AA batteries Ambient temp rating 32 to 140 F Radio frequency 315 MHz CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION ALWAYS VERIFY PROPER OPERATION AFTER SERVI...

Page 34: ...late Controls 11 224720 Controls Plate Silkscreened 12 222928 S Receiver Remote 13 120517 Rocker Switch 14 220709 Knob Rheostat 15 157605 Rheostat 16 222924 Ignition Board IPI 17 157410 Gas Valve Proflame 2 NG 157411 Gas Valve Proflame 2 LP No Part No Description 18 118214 Screw 8 x 1 4 tap 19 222292 Elbow 3 8 NPT x 3 8 Tube 20 224439 Cover Plate Controls 21 117968 Nut M6 Flange 22 222280 Gasket O...

Page 35: ... Gasket No Part No Description 1 224725 Control Box Air Diverter 2 224376 Pilot Shield 3 224377 Burner Air Deflector 4 224422 Air Intake Restrictor 5 22423792 Burner Skirt Matte Black 224741 Burner Skirt Stainless Steel 6 22424292 Burner Skirt Rear Panel MB 224742 BurnerSkirtRearPanel Stainless Steel 7 22423892 Media Tray Matte Black 224743 Media Tray Stainless Steel Figure 9 3 GZ 455 DV Glass Par...

Page 36: ...et Panel 7 224428 Top Vertical Support 8 224427 Top Vertical Standoff No Part No Description 9 224426 Top Horizontal Standoff 10 224431 Side Standoff 11 224245 Cabinet Right Side 224246 Cabnet Left Side notshown 12 223305 Junction Box Cover 13 225365 Simpson 4 6 Reducer 14 224243 Blower Retainer 15 157607 Blower Power Cord Asy Figure 9 4 GZ 455 DV Fireplace Cabinet Parts 1 2 3 4 5 6 8 9 10 11 12 7...

Page 37: ... tighten the nuts 5 Route the blower power cord around to the FCM 6 Replace the Rear Blower Access Panel 7 PlugthepowercordintotheFANoutlet ontheFCM DO NOT SWITCH THE FCM ON UNTIL FIREPLACE INSTALLATION IS COMPLETE 10 1 Blower Installation Read these instructions before beginning the installation If the fireplace has already been installed the blower may be installed from the front as noted below ...

Page 38: ... USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE Fireplace S RATING PLATE THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODE CET APPAREIL PEUT ETRE INSTALLE DANS UN MAISON PREFABRIQUEE MOBILE DEJA INSTALLEE A DEMEURE SI LES REGLEMENTS LOCAUX LE PERMETTENT CET APPAREIL DOIT ETRE UTILISE UNIQUEMENT AVEC LES TYPES DE GAS...

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Page 42: ...sts associated with the repair of gas controls plumbing burners log set or sheet metal firebox beyond the warranty period 5 Damage caused by unauthorized modification use or repair 6 Damage to enameled surfaces caused by improper operation or misuse including use that is not in conformance with the operating instructions contained in this owner s manual Such damage can typically be identified by b...

Page 43: ...mpted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified ser vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Set the thermostat to the lowest setting 2 Turn off all electrical power to the appliance if service is to be performed 1 S...

Page 44: ...r ses produits C est pourquoi il se reserve le droit de modifier les specifi cations couleurs etequipement sans avis prelable Your fireplace has a unique serial number stamped on the rating plate which is located in the valve compartment Please record the serial number in the space below You may also wish to attach your purchase receipt to this manual for future reference MODEL NAME ATRA GZ 455 DV...

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