ATN Zebra 16 Operator'S And Safety Manual Download

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11/2009

1NO 0027FR-01

1NO0035UK-05 Revision 10/2019

Lieu-Dit Bacqué, rue André Thévet

47400 FAUILLET - FRANCE

Phone: 33 (0)5 53 79 83 20

Fax: 33 (0)5 53 79 96 90

Email: [email protected]

www.atnplatforms.com

Operator

and

Safety Manual

Zebra 16

Translation of the original manual

Summary of Contents for Zebra 16

Page 1: ...019 Lieu Dit Bacqu rue Andr Th vet 47400 FAUILLET FRANCE Phone 33 0 5 53 79 83 20 Fax 33 0 5 53 79 96 90 Email contact atnplatforms com www atnplatforms com www atnplatforms com Operator and Safety Ma...

Page 2: ...OPERATOR AND SAFETY MANUAL 2 1NO0035UK 05 Zebra 16 DISTRIBUTOR S STAMP...

Page 3: ...stant improvements made to its products ATN reserves the right to alter their specifications and equipment without prior notice WARNING SYMBOLS AND SAFETY TERMS These symbols alert the user to possibl...

Page 4: ...IN THIS MANUAL AND THE REGULATION IN FORCE FOR THIS TYPE OF MACHINE AN UNTRAINED OPERATOR PUTS HIMSELF AND OTHERS AT RISK OF DEATH OR SERIOUS INJURIES DANGER NEVER EXCEED THE PLATFORM S RATED CAPACITY...

Page 5: ...your distributor immediately and provide them with all the details of the accident If you do not know who your distributor is or cannot inform them please contact Tel 33 0 5 53 79 83 20 Fax 33 05 53...

Page 6: ...of the 1st chapter in book III of the fourth section of the employment code Machine Directive 2006 42 CE of 17th May 2006 also meets other relevant provisions such as EMC directive 2004 108 CE of 15t...

Page 7: ...5 4 1 CONTROLS AND INDICATORS 25 4 2 DIESEL ENGINE OPERATION 33 4 3 DRIVE STEERING 35 4 4 LIFTING STRUCTURE 36 4 5 PARKING STORAGE 38 4 6 HANDLING STOWAGE FOR TRANSPORT 40 Section 5 SAFETY DEVICES 42...

Page 8: ...EN N NE E ER R RA A AL L L D D DE E ES S SC C CR R RI I IP P PT T TI I IO O ON N N 1 1 DESCRIPTION WORK PLATFORM CONTROL STATION FOR THE WORK PLATFORM ARM 3 ARM 2 TELESCOPE ARM 1 GROUND CONTROL STATIO...

Page 9: ...OPERATOR AND SAFETY MANUAL 1NO0035UK 05 Zebra 16 9 1 2 CHARACTERISTICS DIMENSIONS 5120 2250 3010 2100 7120 400 1800 860 2240 2250 450...

Page 10: ...OPERATOR AND SAFETY MANUAL 10 1NO0035UK 05 Zebra 16 1m 2m 3m 4m 5m 6m 7m 8m 9m 10m 2m 1m 2m 3m 4m 5m 6m 7m 8m 9m 10m 11m 12m 13m 14m 15m 16m 17m 7 4m 14 4m 16 4m 0 360 1m...

Page 11: ...ide 1 72 m Outside 4 55 m Travel speed Transport position 6km h With platform elevated 0 85km h Empty weight 7 200kg Floor load on a Wheel Force 4 200 daN Contact pressure 14 5 kg cm 1422 kPa The floo...

Page 12: ...Descent Idle 17 to 20 seconds High regime 13 to 17 seconds Arm 3 Rise 16 to 19 seconds Descent 18 to 21 seconds Telescope Out Idle 30 to 33 seconds High regime 17 to 20 seconds In Idle 18 to 21 second...

Page 13: ...raining must be dispensed by qualified personnel The operator must acquire detailed knowledge of this machine s characteristics and operating limits regardless of their experience with similar equipme...

Page 14: ...chine is on the platform or trailer of a truck on a train a ship or any other mobile or non stabilised structure Do not operate the machine in hazardous environments unless approved for that purpose b...

Page 15: ...ng a movement and obtain their approval where necessary Make sure that non operating personnel are kept out of the area where the machine is working Warn personnel on the ground to keep away from unde...

Page 16: ...d and does not offer any protection when near or in contact with an electric current Maintain a minimum safety distance in relation to electric lines insulated or otherwise or powered devices The mini...

Page 17: ...s and from the toe boards and floor of the platform Always face the machine when accessing or leaving the machine Keep 3 contact points with the machine at all times both hands and one or both feet an...

Page 18: ...ENANCE To guarantee the machine s safety a maintenance and inspection programme taking into account the information provided in this manual and in the maintenance manual must be established by a quali...

Page 19: ...ircuit or component let the pressure drop before dismantling or loosening any components Only use spare parts or components that are identical to the original ones Avoid working on the diesel engine w...

Page 20: ...the presence and legibility of the safety stickers Clean or replace any illegible stickers 4 Check that there is a copy of the operator and safety manual in the work platform s document holder 5 Carr...

Page 21: ...ol station switches are present and return to neutral position The emergency stop switch is operating correctly 10 Structure position sensor 11 Hydraulic cylinders 12 Articulation pins lock pin screws...

Page 22: ...OPERATOR AND SAFETY MANUAL 22 1NO0035UK 05 Zebra 16 11 11 11 11 12 12 12 12 8 9 10...

Page 23: ...e command is released Check that movement stops when the validation pedal is released 3 Check the machine switches to slow speed when the work platform is raised 4 Check the machine switches to slow s...

Page 24: ...CATOR 1 Platform lowered drive the machine on a slope greater than the maximum accepted tilt the tilt light comes on 2 Raise the platform by around 1m the alarm sounds 3 Check the movements are disabl...

Page 25: ...tion about a specific use or working condition The machine has a main control station on the work platform which is used to command the elevation and drive movements A priority control station on the...

Page 26: ...on to CUT all the machine s movements and shut down the diesel engine Turn the button by a 1 4 turn to restore the electrical power 3 Diesel engine preheat and start button Hold down the preheating st...

Page 27: ...evel upwards or down to adjust the platform level downwards See Section 4 4 4 Platform levelling 12 Overload indicator light This light flashes when the work platform s load capacity is exceeded See S...

Page 28: ...0035UK 05 Zebra 16 12 Preheating light This light comes on during the preheating phase and goes off once the engine starts See Section 4 2 Diesel engine operation 13 Hourmeter Indicates the total oper...

Page 29: ...l 6 Right Left Platform Rotation control 7 Platform Up Down levelling control 8 Arm 2 Up Down control and Right Left Orientation joystick 9 Engine rate selector 10 Movement speed adjustment gauge 11 D...

Page 30: ...er backwards to take the telescope out or forwards to bring it back in See Section 4 4 3 Telescope 5 Arm 3 Raise Lower command Tilt the lever forward to raise arm 3 or backwards to lower arm 3 See Sec...

Page 31: ...See Section 4 3 Drive Steering 12 Drive speed selector This 3 position switch is used to select the maximum drive speed Slow speed Intermediate speed In this position the engine power and torque are a...

Page 32: ...See 4 2 3 Diesel engine safeties 16 Validation light This light is on when the validation pedal is activated and a movement may be commanded 16 System fault Maintenance indicator This light flashes s...

Page 33: ...n the preheating starting button until the diesel engine starts up Check that the engine fault light goes out when the engine starts Start up from the work platform control station Tilt the preheating...

Page 34: ...he platform control station when the engine speed selector is positioned on the elevation movements will be carried out at high speed when the control system authorises it If the selector is positione...

Page 35: ...beyond the rear axle and clearly above the front axle the drive movement controls are reversed The black and white directional arrows on the pictogram in front of the joystick and those on the machine...

Page 36: ...ection 2 3 Crushing and collision risk For approach movements we recommend performing the movements with the engine slowed down 4 4 2 ELEVATION From the ground control station 1 Activate and hold down...

Page 37: ...al level when driving on a slope From the ground control station 1 Activate and hold down the validation button The validation button must be activated before a movement is commanded 2 Tilt the levell...

Page 38: ...left to move the platform in the corresponding direction The rotation movement speed may be adjusted using the speed adjustment gauge 3 To stop the movement release the command lever or the validatio...

Page 39: ...OPERATOR AND SAFETY MANUAL 1NO0035UK 05 Zebra 16 39 4 Use the platform levelling command to fold it back along the arms tilt the command lever downwards 5 Lower arm 1...

Page 40: ...machine may be handled using a crane or similar equipment using the lifting stowage rings on the chassis You must then use adapted lifting accessories to avoid damaging the machine For the operation...

Page 41: ...st be in parking storage position as described in Section 4 5 with the structure turned 90 Remove from the machine everything that could present a falling hazard Use a hoist adapted to the weight and...

Page 42: ...ds when the maximum tilt authorised is reached The alarm indicates that the machine has reached its stability limit Different movement cutout levels may be configured if the acceptable tilt is exceede...

Page 43: ...e the platform is cleared restart the diesel engine and return the platform to low position Check that the platform or load control mechanism have not been damaged before returning the machine into se...

Page 44: ...tem fault light comes on when the control system detects an anomaly on one of the components or an operating fault Depending on the importance of the fault for the safe use of the machine the system a...

Page 45: ...p immediately and will reverse for about one second the duration depends on the movement and the alarm will sound The bar does not need special maintenance It has to be changed every 10 years Inspecti...

Page 46: ...operator on the work platform is unable to operate the machine 1 Set the control station selector to ground control station 2 Start the diesel engine 3 Check that there are no obstacles at height that...

Page 47: ...Install the flange and tighten up to the maximum the screw on the brake piston then tighten the lock nut to draw the piston and release the brake Perform this operation on each hydraulic motor on the...

Page 48: ...an incident inspect the machine carefully and test the good working order of all controls and safeties Only raise the platform by a metre if all the damages have been repaired and if all the controls...

Page 49: ...mber of cylinders Displacement 3 1 647 cm3 Low speed 1400 rpm Max speed 2800 rpm Oil content 7 litres Starter 12V 1 4kW Alternator 12V 40A Battery 12V 80Ah 640A Power Gross at max rate 26 1kW 35ch 7 1...

Page 50: ...NOTES GR Multi Use grease Adhesive grease resistant to water and extreme pressures HM Engine oil 15W40 7 l See Section 7 1 3 Engine oil H46 Hydraulic oil H46 85 l Fluid for Hydraulic circuits Kinemat...

Page 51: ...e gun X 19 Load control system greaser nipples 4 GR Application Grease gun X 20 Turntable bearing teeth 1 GR Remove the used grease Application Brush X 6 21 Turntable bearing grease nipples 2 GR Appli...

Page 52: ...ing the order and the tightening steps indicated below Wheel tightening torque 1st Step 2nd Step 3rd Step 100 120Nm 250 280Nm 350 400Nm 7 4 BATTERY To ensure that the diesel engine starts up under all...

Page 53: ...al before the Negative terminal Extended storage If the machine needs to be stored for long periods it is best to remove the battery and store it in dry premises away from frost Charge the battery if...

Page 54: ...and display the machine s operating anomalies and faults Programme the maintenance intervals Diagnose a command circuit fault Modify some of the machine s operating parameters Display the manufacture...

Page 55: ...ted Control station selection fault 7 Hourmeter engine running 8 Indication Maintenance operation required 9 Menu Function selection buttons 10 Scroll Up Down Validation buttons 11 Settings menu acces...

Page 56: ...nt 4 Light Parking brake the icon turns grey when the brake is deactivated The arrows light up when the corresponding movement is commanded Proportional valve control setpoint PV2 Steering hydraulic c...

Page 57: ...speed Ramp speed max torque Quick speed 6 Hydraulic oil temperature 7 Transmission hydraulic circuit pressure 8 Light Diesel engine start authorised 9 Light Preheating Start countdown 10 Engine speed...

Page 58: ...COMMAND STATUS F2 1 Entry parameters Arm 2 joystick Orientation 2 Entry parameters Arm 1 The arrows light up when the corresponding movement is commanded Joystick setpoint value Orientation movement...

Page 59: ...Gauge setpoint value 9 Engine speed selector position for the structure movements Slowdown High speed 10 Light Validation pedal activated 11 Light Auxiliary group commanded 12 Light Diesel engine star...

Page 60: ...t is commanded Status light Arm 2 position sensor the light is on when the arm is in low position The arrows light up when the corresponding movement is commanded Status light Arm 1 position sensor th...

Page 61: ...is commanded 8 Proportional valve control value Circuit hydraulic pressure 9 Light Validation Auxiliary group button activated 10 c 11 Light Tilt Tilt angle values Green light acceptable tilt not rea...

Page 62: ...ng axle unblocked Red light non piloted unblocking valve oscillating axle blocked 3 Status light Arm 1 position sensor the light is on when the arm is in low position 4 Status light Telescope position...

Page 63: ...ions are programmed to correspond to the intervals indicated in the table in chapter 7 2 2 When a maintenance operation is required the maintenance light flashes slowly Once the maintenance operation...

Page 64: ...operations may be carried out and validated early If the machine is used very intensively or in a harsh environment the intervals may be reduced It is preferable to only modify the revision interval w...

Page 65: ...and move onto the next one Once the last digit has been entered press OK Use the right hand arrows to modify the interval between each revision Press OK again to Press OK to validate validate the new...

Page 66: ...assed on automatically onto the number of hours when the next revision must be carried out Only a maintenance operation validation modifies the number of hours when the next revision must be carried o...

Page 67: ...er Orientation Welcome screen Press to exit Press to return to the main screen Adjusts Preferences Info Select a group of parameters Press OK Select a group of parameters Press OK Modify the parameter...

Page 68: ...vement disconnection Tilt mode see 5 1 Mode 1 Mode 2 Mode 3 Mode 4 Movement alarm mode see 5 4 No alarm Alarm on drive movement Alarm on elevation Alarm on drive movement movements Drive steering vali...

Page 69: ...tore a corresponding RAW value These values may vary from the factory set values which are specific to each machine It is always preferable to use the factory set values rather than these raw values P...

Page 70: ...at the intervals indicated Revisions Date and number of hours engine time counter running when the pre programmed maintenance operations were validated Diesel engine Engine usage time at high speed E...

Page 71: ...eters are saved in the system To consult these values From the welcome screen press F4 Press F2 Use the right hand arrows to display the access code digits Press OK to validate each digit and move ont...

Page 72: ...OPERATOR AND SAFETY MANUAL 72 1NO0035UK 05 Zebra 16 Note the values indicated in the table below are provided for information purposes...

Page 73: ...OPERATOR AND SAFETY MANUAL 1NO0035UK 05 Zebra 16 73 S S Se e ec c ct t ti i io o on n n 9 9 9 D D DI I IA A AG G GR R RA A AM M MS S S 9 1 WIRING DIAGRAM...

Page 74: ...OPERATOR AND SAFETY MANUAL 74 1NO0035UK 05 Zebra 16...

Page 75: ...OPERATOR AND SAFETY MANUAL 1NO0035UK 05 Zebra 16 75...

Page 76: ...OPERATOR AND SAFETY MANUAL 76 1NO0035UK 05 Zebra 16...

Page 77: ...OPERATOR AND SAFETY MANUAL 1NO0035UK 05 Zebra 16 77 9 2 HYDRAULIC DIAGRAM...

Page 78: ...OPERATOR AND SAFETY MANUAL 78 1NO0035UK 05 Zebra 16...

Page 79: ...OPERATOR AND SAFETY MANUAL 1NO0035UK 05 Zebra 16 79 NOTES...

Page 80: ...OPERATOR AND SAFETY MANUAL 80 1NO0035UK 05 Zebra 16 NOTES...

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