ATN Zebra 12 Operator'S And Safety Manual Download

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11/2009

1NO 0027FR-01

1NO0027UK-05 revision 08/2015

Lieu-Dit Bacqué, rue André Thévet

47400 FAUILLET - FRANCE

Tel: 33 (0)5 53 79 83 20

Fax: 33 (0)5 53 79 96 90

Email: [email protected]

www.atnplatforms.com

Operator and

Safety Manual

Translation of the original manual

Summary of Contents for Zebra 12

Page 1: ...05 revision 08 2015 Lieu Dit Bacqué rue André Thévet 47400 FAUILLET FRANCE Tel 33 0 5 53 79 83 20 Fax 33 0 5 53 79 96 90 Email contact atnplatforms com www atnplatforms com Operator and Safety Manual Translation of the original manual ...

Page 2: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 2 DISTRIBUTOR S STAMP ...

Page 3: ...CHINE AN UNQUALIFIED OPERATOR IS EXPOSED AND EXPOSES OTHERS TO RISKS OF SEVERE OR EVEN LETHAL INJURY DANGER IN THE WORK MODE MOVE THE PLATFORM ONLY ON HARD AND HORIZONTAL GROUND WITHOUT ANY OBSTACLES THE 4 WHEELS MUST BE IN PERMANENT CONTACT WITH THE GROUND THE LOAD MUST BE DISTRIBUTED IN THE PLATFORM AND MUST NOT EXCEED THE NOMINAL LOAD SET BY THE MANUFACTURER REGARDLESS OF THE POSITION OF THE CA...

Page 4: ...offer maximum performance with minimum maintenance Observing the maintenance operations will ensure many years of problem free operation In no event does the information presented in this manual replace community state and local regulations nor safety guidelines or clauses of insurance policies The manual groups the following main parts conditions for commissioning and using the machine instructio...

Page 5: ... platform and must not exceed the nominal load set by the manufacturer regardless of the position of the hydraulic boom and telescope The maximum nominal load is indicated on the manufacturer plate of the machine UPON DELIVERY Perform an immediate general check to find anything suspect or abnormal Perform each of the following checks non exhaustive list Motor backup unit start switches Validation ...

Page 6: ...ERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 6 DANGER DO NOT USE THIS MACHINE IF YOU HAVE NOT BEEN TRAINED IN USING IT ZEBRA 12 DANGER ALWAYS READ THE OPERATOR AND SAFETY MANUAL BEFORE USING THE MACHINE ...

Page 7: ...hs from the initial date of sale 5 years for the structure leasing with purchase option provided equipment start up by the Distributor was registered with the Manufacturer In case of lack of registration with the Manufacturer the date used as initial date of sale leasing with purchase option is the date on which the equipment was shipped from the plant This guarantee replaces any other explicit or...

Page 8: ...EVICE AND ALARMS 24 3 4 START UP 26 3 5 PARKING AND STORING THE MACHINE 28 3 6 TOWING AND TRANSPORTING THE MACHINE 28 3 7 STOWING THE MACHINE AND TRANSPORT INSTRUCTIONS 29 3 8 LIFTING THE MACHINE 30 SECTION 4 REGULATIONS 31 4 1 CHECKS UPON FIRST COMMISSIONING 31 4 2 PERIODICAL CHECKS IN FRANCE 31 4 3 APPROPRIATENESS 31 SECTION 5 MAINTENANCE FOR THE OPERATOR 32 5 1 GENERAL 32 5 2 CLEANLINESS 32 5 3...

Page 9: ...s directrices Poste de commande Télescope S S Se e ec c ct t ti i io o on n n 1 1 1 G G GE E EN N NE E ER R RA A AL L L D D DE E ES S SC C CR R RI I IP P PT T TI I IO O ON N N 1 1 DESCRIPTION OF THE MACHINE DIMENSIONS Control station Basket arm Telescope Counterweight Drive wheels Drive and steering wheels REAR FRONT Basket Backup hydraulic plant Fuel tank Backup hydraulic plant Backup hydraulic p...

Page 10: ...m 2 m 1 m 1 m 3 m 2 m 4 m 5 m 6 m 7 m 1 m 2 m 7 m 9 m 5 m 3 m 1 m 2 m 4 m 6 m 8 m R ext 4m 2 x 178 R int 1 57m 13 m 12 m 9 m 8 m 10 m 11 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 10 m 1 m 2 m 4 42 m 1 m 3 m 2 m 4 m 6 m 5 m 7 m 8 m 9 m 12 20 m 10 20 m 1 2 DIAGRAMS OF EVOLUTION ...

Page 11: ... notice Work height 12 20 m Floor height 10 20 m Maximum offset 8 50 m Payload 230Kg Turret rotation 2x178 Platform rotation 2x90 Arm platform angle 133 Platform dimensions 1 45x0 8m Overall width 1 94 m Overall length 6 05 m Length in storage position 4 50 m Folded height 2 11 m Height in storage position 2 68 m Inner steering radius 1 57 m Outer steering radius 4 00 m Wheel dimensions LSW305 546...

Page 12: ...re usually comments on an important procedure or condition of use of the machine STICKERS All stickers on the machine bearing this acronym mean that you must refer to the Operator and Safety Manual for more details WARNING THESE ARE MAINLY COMMENTS RELATED WITH USE TO BE OBSERVED SCRUPULOUSLY TO AVOID ANY RISK OF DAMAGE TO THE MACHINE DANGER THESE ARE MAINLY COMMENTS RELATED WITH USE TO BE OBSERVE...

Page 13: ... you Act as a PROFESSIONAL and observe safety RULES 2 1 1 OPERATOR TRAINING The operator must be provided training required by skilled and authorized staff To do this he must meet the following conditions Read and understand this manual before using the machine Be designated by name Be 18 years old Pass a medical check up Attend a training session in operating this platform operating authorization...

Page 14: ... stability and may cause a hazardous situation To prevent any risk of accident when crossing a slope or irregular ground the working platform must be in the folded position running at slow speed and its basket must always be on the lowest side of the slope DANGER CONSIDER THE CONDITIONS LIKELY TO IMPACT THE MACHINE S STABILITY IF THE MACHINE TIPS OVER THIS MAY CAUSE SEVERE EVEN LETHAL INJURIES BEF...

Page 15: ... MINIMUM SAFETY DISTANCE OF 10 METRES WITH LIVE POWER LINES OR EQUIPMENT GROUND STAFF MUST STAY AWAY FROM THE MACHINE WHEN IT IS CLOSE TO LIVE POWER LINES OR EQUIPMENT 2 4 CRUSHING HAZARD You must be aware of your environment at all times when using the machine You must see what is below above on the side in front or behind the platform during all movement rotation translation elevation or descent...

Page 16: ...e the work platform when not in its lower position In addition we advise you to be tied securely using a safety harness to avoid any risk of fall 2 7 LIMITS OF USE Max working height 12 20 m ZEBRA 12 Max load in the basket 230 Kg 2 occupants 70 Kg equipment Max wind speed 45 Km h External manual force 400 N Max inclination 4 Max slope 40 machine folded Limit of use 20 C 60 C Votlage phase to phase...

Page 17: ...l levels are correct Fit the covers back after each maintenance or overhauling visit Unless authorized in writing by no modification impacting its original design may be made to the platform Such modifications invalidate the guarantee and engage the liability of the owner and or user in case of accident When performing welding or metal cutting operations precautions must be taken to protect the ch...

Page 18: ... movements between different work positions on the work site lower the hydraulic boom and retract the telescope fully until the basket is as close to the ground as possible lower position Allow nobody on the ground to control or intervene on the platform when it is used except in case of emergency when lowering the platform and leaving it is impossible 3 1 BASKET CONTROL STATION This section descr...

Page 19: ...y To use the auxiliary backup unit press the switch down and hold it in position while activating the movement required NOTE We recommend using the backup auxiliary plant only when the diesel engine is not running If you use the auxiliary unit too long the 12V battery supplying it may be discharged fast In addition the backup unit does not allow to move the machine Gear selector this 3 position sw...

Page 20: ... rotation and arm 1 rise lower control joystick Joystick mark Nr 2 This lever also called joystick provides gradual control over large amplitude movements This provides comfort of use and safety when approaching the high work station It can be moved back to front Y axis and left to right X axis You can also combine the movements in the 2 axes X Y however we do not recommend this for safety purpose...

Page 21: ...ERLOAD lamp This lamp relayed by a sound alarm installed on the turret warns the operator that the machine s basket is too loaded NOTE When this lamp comes on the machine is stopped To resume normal functions the basket must be unloaded MACHINE FAULT lamp Warns the operator about an operation problem on the machine system fault lamp lit steady It flashes during the self diagnostic procedure check ...

Page 22: ...backup unit if the engine or main pump is faulty To start the diesel engine press the switch up and hold it in position until the engine starts preheating is performed when the switch is held 5 seconds when engine cold Release the switch once the engine has started When the engine is warm starting occurs immediately To use the auxiliary backup unit press the switch down and hold it in position whi...

Page 23: ...on switch with return to centre allows turning the basket to the left or right PUSH the lever to turn to the RIGHT and PULL the lever to turn it to the LEFT 3 2 2 LAMPS Warns the operator that the engine alternator no longer charges enough the battery This lamp is normally lit upon power on but switches off in normal operation when the engine is running PREHEATING lamp diesel engine Warns the oper...

Page 24: ...re check inputs to diagnose electric failures HOUR METER indicator Indicates the number of hours the machine engine has run From right to left the first 2 figures on white background indicate tenths of hours and the next 4 on black background indicate full hours USING THE EMERGENCY AND BACKUP STATION Release the emergency stop of the ground control station Set the key selector to ground control st...

Page 25: ... to the machine s safety devices 3 3 5 TILT DETECTOR The incline detector in the ground command station constantly measures the machine s tilt NOTE This mechanism must not guide how the machine is used Do not raise the platform or move with the platform on inclines hilly or loose surfaces When the structure is in low position the light comes on to indicate that the machine s tilt level is too high...

Page 26: ...ated on the basket holder When an overload is detected all machine movements are stopped The red alarm indicator corresponding to the overload located on the upper electric unit is lit and the sound alarm notifies the operator of the danger The platform must then be unloaded until the buzzer is silent and the indicator switches off to reactivate all commands 3 4 START UP Every day upon initiating ...

Page 27: ...n to use the element movements before reaching the work location check that the platform is on flat horizontal and bearing ground 5 Press the validation pedal by activating the function required For your safety we advise not to combine two movements The left hand joystick item Nr 2 is used to actuate large amplitude movements such as arm 2 and the turret Thanks to its smoothness you can control th...

Page 28: ...ce you reach the position required 3 5 PARKING AND STORING THE MACHINE After each use choose a clear clean and safe location to park the machine The ground must be flat horizontal and bearing without obstacles and in a zone not disturbing the circulation of other equipment or vehicles 1 Completely fold the platform and retract the telescope fully 2 Place the steering wheels parallel with the chass...

Page 29: ...platform wheels 3 Unlock the 4 wheel reducers for setting to free wheel as indicated here 3 6 2 TOWING 1 Stow the platform on the anchors planned at the front or back of the chassis 2 Remove the wheel shims 3 Tow the machine while ensuring the path is clear If you use a winch check its capacity and the condition of the cables Once the machine stopped 1 Shim the wheels 2 Unstow the chassis 3 Lock t...

Page 30: ... UNLOADING OPERATIONS NOBODY SHOULD BE IN THE PLATFORM 1000 1090 910 3 8 LIFTING THE MACHINE 1 Fully fold the platform and remove all elements which are not fastened 2 Determine the centre of gravity of the machine see diagram below 3 Stowe the chassis for lifting using the four anchoring points centre the main chain in respect of the centre of gravity see diagram below 4 Lift gradually while chec...

Page 31: ... upon written request when ordering This 1st check is valid 6 months 4 2 PERIODICAL CHECKS IN FRANCE Compliance with by law of 1st March 2004 Every 6 months the platform must be checked by an approved organization This check consists in inspecting the preservation condition the operating tests brakes devices controlling the basket s descent all emergency and safety devices inclination overload 4 3...

Page 32: ... observed Whenever oil or lubricant leaks from ducts disconnected during removal it is important to have clean parting surfaces this prevents foreign matter from entering the lines The same conditions concerning cleanliness are applicable to mechanical parts Clean and inspect all parts Check that all openings are clean Cover the parts to protect from dust or liquids Check that the parts to change ...

Page 33: ...nt In zones with extreme climatic conditions the maintenance periods and lubrication specifications must be modified to conform with existing conditions LUBRICANTS Specific recommendations of brand and grade of lubricants are not made here because of regional availability operating conditions and permanent development of products GREASE GR Type of lubricant EP MPG USA MOBILUX EP 2 Europe HYDRAULIC...

Page 34: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 34 13 13 13 13 4 13 13 4 4 4 15 13 9 8 4 3 3 2 2 3 2 2 10 1 1 4 12 1 1 11 7 6 5 4 4 13 4 13 4 14 4 13 4 13 4 13 13 13 13 13 ...

Page 35: ... 4 80W90 Drain level X 14 Telescope 1 GR Greasing on pad span X X 1 Hydraulic reducers 4 80W90 Check level X X 12 Engine air filter 1 Clean X X 10 Diesel fuel filter 1 D Clean decanter bowl X X 2 Steering pivot geasers 4 GR Apply grease pump X 3 Bar joint steering jack greasers 3 GR Apply grease pump X 4 Jack axis greasers 13 GR Apply grease pump X 15 Orientation crown gear greasers 4 GR Apply gre...

Page 36: ...075 its freezing point is 5 C When the battery is fully charged the electrolyte density is about 1 28 i e its freezing point is 85 C Therefore the higher the battery charge the lesser the risk of freezing NOTE The battery must be fully charged when working outdoors at very cold temperatures RECOMMENDATIONS OF USE Never leave the machine idle with the battery discharged The temperature of the eleme...

Page 37: ...2 volt motor It requires little maintenance However every 300 hours and at least once per year it must be blown with air to remove impurities and carbon powder It is an opportunity to check the wear condition of all carbons CHANGING THE CARBONS NOTE On the motor pump unit the four carbons must be changed simultaneously 1 Remove the covers if required use a flat blade screwdriver 2 Unscrew the scre...

Page 38: ...r D General condition shock M Bolt fastening M Welding of railings and lower railings W General structure Check the general condition of the welds cracks rust W Chassis General condition of the wheels W Safety stickers General condition and presence of instruction and safety stickers M Check tightening of fastening screws M Check the condition of the welds W Check that the thickness of pivot washe...

Page 39: ...lt values page Tower D 180 Jib Up 13 to 18 Refer to the ICAN default values page Jib Down Arm 1 Up 17 to 25 Refer to the ICAN default values page Arm 1 Down 14 to 22 Arm 2 Up 14 to 22 Refer to the ICAN default values page Arm 2 Down 12 to 20 Telescope Out 14 to 22 Refer to the ICAN default values page Telescope In 12 to 20 SIDEWAYS MOVEMENT SETTING NOTES The hydraulic oil temperature must be above...

Page 40: ...ine To apply the factory settings it is important to refer to the default values page to apply the respective values to each machine 1st step On the home page press F4 then validate the code to access the maintenance page 2nd step On the maintenance page press F1 to access the revision page 3rd step Finally on the revision page press F4 to open the default values page ...

Page 41: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 41 5 13 ELECTRIC DIAGRAM Ref diagram 1EL0030 01 ...

Page 42: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 42 ...

Page 43: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 43 5 14 HYDRAULIC DIAGRAM Ref diagram 1HY0022 06 ...

Page 44: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 44 NOTES ...

Page 45: ...OPERATOR AND SAFETY MANUAL 1NO0027UK 05 ZEBRA 12 45 NOTES ...

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