ATI Technologies THRASHER LZ170-3A Owner'S Manual Download

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READ THIS MANUAL CAREFULLY!

OWNERS MANUAL

THRASHER LZ170-3A

Summary of Contents for THRASHER LZ170-3A

Page 1: ...READ THIS MANUAL CAREFULLY OWNERS MANUAL THRASHER LZ170 3A...

Page 2: ...5 1 Fuel 5 3 Engine oil 5 3 Front and rear brakes 5 3 Throttle lever 5 3 Drive chain 5 3 Tires 5 3 Chassis fasteners 5 5 Instrument lights and switches 5 5 OPERATION 6 1 Starting a cold engine 6 1 Sta...

Page 3: ...he brake fluid level 8 14 Changing the brake fluid 8 15 Checking the brake lever free play 8 15 Drive chain slack 8 15 Lubricating the drive chain 8 17 Checking and lubricating the cables 8 17 Checkin...

Page 4: ...nd understand all of the labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label become difficult to read or comes...

Page 5: ...1 2 2 3 4 5 Familiarize yourself with the following pictograms and read the explanatory text then make sure to check the pictograms that apply to your model 1...

Page 6: ...tective gear NEVER use on paved roads NEVER carry passengers NEVER use with drugs or alcohol NEVER operate this ATV if you are under age of 16 Operating this ATV if you are under the age of 16 increas...

Page 7: ...operate an ATV without wearing an approved motor cycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots a long sleeved shirt or a jacket and long pants...

Page 8: ...f you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side of to a side if pointed straight uphill Turn the ATV around and remount foll...

Page 9: ...ed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try...

Page 10: ...3 1 DESCRIPTION Left view 1 Owner s tool kit 2 Air filter Right view 1 Spark plug 2 Fuse 3 Battery 4 Fuel tank cap 5 Engine oil filter cap 6 Hand shift lever 1 2 1 2 3 4 5 6...

Page 11: ...nts 1 Rear brake lever 2 Handlebar switches 3 Rear brake fluid reservoir 4 Main switch 5 Throttle lever 6 Front brake lever TIP The ATV you have purchased may differ slightly from the figures shown in...

Page 12: ...d the engine can be started The key cannot be removed OFF All electrical systems are off The key can be removed 1 Main switch Indicator light 1 Neutral indicator light N 2 Reverse indicator light R Ne...

Page 13: ...ch is set to Start switch Push this switch to crank the engine with the starter See the starting instructions prior to starting the engine Light beam switch Set this switch to to turn on the low beams...

Page 14: ...r The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to maximum 1 Loosen the locknut 2 To increase the maximum engine power available and the maximum speed...

Page 15: ...justing screw 3 No more than 12 mm 0 47 in Front brake lever The front brake lever is located at the right handlebar grip To apply the front brake pull the brake lever toward the handle grip 1 Front b...

Page 16: ...e left handlebar grip To apply the rear brake pull the brake lever toward the handle grip 1 Rear brake lever Hand Shift lever The ATV equipped with only 1 forward speed You can use the hand shift peda...

Page 17: ...reaches the bottom of the filter tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immediately NOTICE I...

Page 18: ...at and the rear fender pull the seat lock lever upward and pull up the seat at the rear 1 Seat lock lever To install the seat Insert the projections on the front of the seat into the seat holders and...

Page 19: ...manual have the vehicle inspected by your dealer Before using this vehicle check the following points ITEM ROUTINE Fuel Check fuel level in fuel tank and add recommended fuel if necessary Check fuel l...

Page 20: ...ontrol cables Make sure that operation is smooth Lubricate if necessary Drive chain Check chain slack and adjust if necessary Check chain condition Lubricate if necessary Wheels and tires Check wheel...

Page 21: ...e a dealer check the brake system Brake operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance check...

Page 22: ...m 0 12 in due to wear replace the tire 1 Tire wear limit Tire information This ATV is equipped with tubeless tires with valves WARNING Use of improper tires on this ATV may cause loss of control incre...

Page 23: ...ties and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Chassis fasteners Make sure that all nuts bolts and screw are pr...

Page 24: ...on If the indicator lights does not come on have a dealer check the electrical circuit TIP This model is equipped with an ignition circuit cut off system The engine can be started under the following...

Page 25: ...dent including an overturn 4 Once the ATV has attained adequate speed release the throttle and at the same time quickly apply front or rear brake till the engine has sufficiently slowed Make sure not...

Page 26: ...eed of the ATV regularly Do not operate it at one set throttle position 160 320 km 100 200 mi or 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the engine through the gears freely but do...

Page 27: ...ome off while you are riding could affect your ability to control the ATV Do not mount an accessory where it could interfere with your ability to control the ATV Examples include but are not limited t...

Page 28: ...go in the trailer cannot move around A shifting load can cause an accident Make sure the load does not interfere with controls or your ability to see where you are going Ride more slowly than you woul...

Page 29: ...7 1 RIDING YOUR ATV...

Page 30: ...sure you have read this Owner s Manual completely and understand the operation of the controls Pay particular attention to the safety information Also read all warning and notice labels on your ATV RI...

Page 31: ...n under 16 years of age WARNING A child under 16 should never operate an ATV with engine size greater than 90 cc Use by children of ATVs that are not recommended for their age can lead to severe injur...

Page 32: ...NING Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Wear eye protection when operating your ATV to reduce the risk...

Page 33: ...ssibility of an accident or equipment damage Speed limiter For riders less experienced with this model the throttle lever housing is equipped with a speed limiter The speed limiter keeps the throttle...

Page 34: ...ds such as accessories or cargo The ATV s handling may be adversely affected Reduce your speed when adding additional loads During operation Always keep your feet on the footrest during operation othe...

Page 35: ...s or brush or other combustible material accumulated around the engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cover Keep the engine area free of dry...

Page 36: ...ed for use on paved surfaces only WARNING Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks...

Page 37: ...ause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra careful when operating on unfamiliar terrain...

Page 38: ...flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you can not easily be seen Mount a caution flag on the ATV to make you more visible Watc...

Page 39: ...pedal properly Avoid higher speeds until you are thoroughly familiar with the operation of your ATV When slowing down or stopping release the throttle and apply the brakes smoothly and evenly As you...

Page 40: ...he turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING Climbing hills improperly can cause overturns or los...

Page 41: ...lls are too steep for you to climb or descend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you stil...

Page 42: ...n overturn more easily on extremely steep hills than on level surfaces or small hills Shift your weight backward and to the top side of the hill Never go down a hill at high speed Avoid going down a h...

Page 43: ...Avoid crossing the side of a steep hill Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in...

Page 44: ...ur risk of drowning or other injuries use care when crossing through water Never operate this ATV water deeper than the depth specified in your Owner s Manual as tires may float increasing the risk of...

Page 45: ...tion dry out the linings Do not continue to ride your ATV without verifying that you have regained proper braking ability WARNING Wet brakes may have reduced stopping ability which could cause loss of...

Page 46: ...you to lose control of this ATV You may also re gain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on levels sm...

Page 47: ...sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not recommended until you have corrected the slide If your ATV can t make it up a hill you are...

Page 48: ...7 20...

Page 49: ...aler perform the service WARNING Turn off engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts...

Page 50: ...n included in this manual and the tool provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs However additional tools such as a tor...

Page 51: ...K OR MAINTENANC E JOB Whichever comes first INITIAL EVERY month 1 3 6 6 12 Km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other...

Page 52: ...a and technical skills NO ITEM CHECK OR MAINTENANCE JOB Whichever comes first INITIAL EVERY month 1 3 6 6 12 Km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter e...

Page 53: ...damage and replace if necessary Check air pressure and balance and correct if necessary 7 Wheel hub bearing Check for looseness or damage and replace if necessary 8 Swing arm pivots Check operation an...

Page 54: ...nd replace if necessary 14 Steering shaft Lubricate with lithium soap based grease 15 Steering system Check operation and repair or replace if damaged Check toe in and adjust if necessary 16 Engine oi...

Page 55: ...k plug to slowly erode the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart In addition the condition of the spark plug can reveal the conditi...

Page 56: ...p to specification 1 Spark plug gap To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the the spark plug threads 2 Install...

Page 57: ...gine oil dipstick off with a clean rag 4 Insert the dipstick into the filter hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimu...

Page 58: ...e oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENER...

Page 59: ...his will allow unfiltered sir to enter the engine causing rapid engine wear and possible engine damage Additionally operation without the air filter element will affect carburetor jetting with subsequ...

Page 60: ...in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Start the engine and warm it up TIP The engine is warm when it quickly responds to the...

Page 61: ...e periodic maintenance and lubrication chart Brakes Replacement of the brake components requires professional knowledge Brake service should be performed by a dealer WARNING Operating with improperly...

Page 62: ...e the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other may result in a harmful chemical reaction Be careful that water does not enter th...

Page 63: ...dic maintenance and lubrication chart The brake lever should have no free play as shown If there is free play have a dealer check the brake system 1 No brake lever free play Drive chain slack The driv...

Page 64: ...ansmission into neutral 5 To tighten the drive chain push the ATV backward To loosen the drive chain push the ATV forward NOTICE Improper drive chain slack will overload the engine as well as other vi...

Page 65: ...cables and cable ends should be lubricated if necessary If a cable is damaged or does not move smoothly have a dealer check or replace it WARNING Inspect cables frequently and replace if damaged Corr...

Page 66: ...e If operation is not smooth have a dealer check the vehicle Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenanc...

Page 67: ...nd lubrication chart Lubricating the upper and lower arm pivots The upper and lower arm pivots must be lubricated at The intervals specified in the periodic maintenance and lubrication chart TIP For p...

Page 68: ...dote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minut...

Page 69: ...the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it...

Page 70: ...battery holding plate by removing the bolts 1 Fuse 2 Spare fuse If the fuse is blown replace it as follows 1 Turn the key to OFF and turn off all electrical circuits NOTICE To prevent accidental shor...

Page 71: ...o secure the owner s tool kit 6 Install the seat Replacing a headlight bulb If a headlight bulb burns out replace it as follows 1 Remove the headlight unit by removing the bolt 1 Headlight unit 2 Bolt...

Page 72: ...tened with alcohol or thinner 1 Do not touch the glass part of the bulb 6 Install the headlight bulb holder by pushing it in and turning it clockwise 7 Install the headlight bulb holder cover 8 Connec...

Page 73: ...rake light bulb burns out have a dealer replace it Removing a wheel 1 Place the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the...

Page 74: ...leshooting chart represents a quick and easy procedure for checking these vital systems yourself However should your ATV require any repair take it to a dealer whose skilled technicians have the neces...

Page 75: ...check the ATV Remove the spark plug and check the electrodes eeelelectrodes Wet Dry Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a dealer check the ATV Open...

Page 76: ...riction dry out the linings NOTICE Excessive water pressure may cause water Seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills hav...

Page 77: ...ark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the...

Page 78: ...170kg Brake Front Rear Hydraulic brake Brake type Front Rear Hand brake Wheel Front Rear 10 5 5AT 9 8 0AT Tire Front Rear AT 20 7 0 10 AT 19 10 9 Tire air pressure Front Rear 36PSI Drive Train Chain...

Page 79: ...Front 60 Rear 55 Brake balance Front 20 Rear 24 Climb ability 21 Parking ability 18 Exhaust CO 3 8 HC PPm 800 Max noise 82 dB A Starting acceleration ability 13S Passing acceleration ability 12 S Fue...

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ATI Technologies THRASHER LZ170-3A, Owner'S Manual

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