ATH-Heinl ATH 4.35 User Manual Download

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ser’s Manual

Summary of Contents for ATH 4.35

Page 1: ...ht ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 04 2014 1 User s Manual A AT TH H 4 4 3 35 5 A AT TH H 4 4 3 35 5A A A AT TH H 4 4 5 55 5 A AT TH H 4 4 5 55 5A A ...

Page 2: ...very 10 INSTALLATION 11 Floor foundation 11 Place of Installation 13 Installation of the lift 14 OPERATION 21 Warning symbols 21 Operating instructions 22 Utilization 23 MAINTENANCE 24 Care instructions 24 Troubleshooting 24 Maintenance plan 26 Lubrication plan 27 Maintenance and service instructions 27 KONFORMITÄTSERKLÄRUNG 29 Spare part list 30 Appendix 42 Electric diagram 400 V 42 Hydraulic dia...

Page 3: ... HAVE TO READ AND UNDERSTOOD THESE MANUAL ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON COMPLIANCE OF THESE INSTRUCTIONS WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON COMPLIANCE WITH SAFETY NOTICES Note Follow the instructions to prevent personal injury or damage Hint Gives additional information on features and tips for efficiently using of the device ...

Page 5: ...is platform is constructed analogue to the main platform P1 but does not include any hydraulic function parts On the cross beams this platform is not fixed at on one side and can be therefore adjusted according to the wheelbase of the vehicle ATH 4 35A 4 55A are equipped additionally with sliding plates in the back and recesses for turn plates 4 Cross Beam The cross beams are parts of the lift the...

Page 6: ...on by any unauthorized persons 2 Signal lamp Indicates whether the lift is ready for operation 3 Buzzer Gives an acoustic and visual signal after reaching the CE stop 4 Push button UP For lifting 5 Push button DOWN For lowering 6 Push button LOCK UP Parks locks the carriages lowers the carriages after they reach the CE Stop position 7 Emergency stop button For switching off the lift in case of dan...

Page 7: ...nical data Typ L1 L2 H1 H2 H3 W1 W2 W3 W4 W5 D1 D2 4 35 5206 4260 2370 1760 170 3124 2564 1860 2160 490 800 1100 4892 4 35A 5206 4260 2370 1810 220 3124 2564 1860 2160 490 800 1100 4892 4 55 6288 5190 2370 1840 196 3324 2724 1860 2160 490 800 1100 5917 4 55A 6288 5190 2370 1890 246 3324 2724 1860 2160 490 800 1100 5917 ...

Page 8: ...mended hydraulic oil Summer H LPD 32 e g OEST H LPD 32 DD L Winter H LPD 22 Oil quantity Appr 10 l Floor anchoring Anchor bolt M16 x 180 e g Atrion ABL W 16 060 180 Chemical floor anchor M16 x 190 e g Atrion AVA W 16 045 190 Anchor quantity 12 pieces Pneumatic connection 6 8 bar Noise level 76 dB Weight 1 250 kg 1 340 kg 1 320 kg 1 410 kg The already factory set hydraulic working pressure is adjus...

Page 9: ...9 Load distribution Type 4 35 4 55 Q Total weight vehicle P1 Max 2 5 x Q Max 1 4 x Q P2 Max 3 5 x Q Max 3 4 x Q Load distribution 2 3 1 3 A Min 1 000 mm By smaller distances the load capacity will be reduced In this case and in other cases which are not covered by this manual the manufacturer should be contacted ...

Page 10: ... 3 Platforms Type Length Width Hight Weight 4 35_4 35A 1 460 mm 530 mm 190 mm 4 55_4 55A 1 830 mm 530 mm 230 mm If anything is missing in the delivery please contact our sales department Transportation and storage Lift with care using suitable means of support for the load in perfect working order and using the special hooking point Avoid sudden jolts and tugs watch out for uneven surfaces bumps e...

Page 11: ...nts and technical changes reserved Issue 04 2014 11 INSTALLATION Floor foundation L Foundation length at 4 35 4 35A 5 460mm B Foundation width at 4 35 4 35A 4 350mm at 4 55 4 55A 6 390mm at 4 55 4 55A 4 550mm T Depth of foundation Min 150mm T1 Max inclination 13mm ...

Page 12: ... time Min 20 Days If soils do not comply with the requirements there can evoke serious injuries to personal or damages to the lift Do not install the lift on asphalt or soft concrete floor There must be no expansion joints or cuts which will break the continuity of the upper reinforcement Load capacity of intermediate ceilings must be checked by operator ...

Page 13: ... Needed ceiling height see the technical data Permitted operating temperatures 10 50 C Maximum permitted humidity 80 at 30 C Height above the sea level 2000m Power connection and ground cable see technical data is to be made in form of a plug device socket and plug or a fixed connection Necessary supply lines See technical data The lift is designed for an installation in dry rooms The installation...

Page 14: ...e are necessary the adequate clothes and safety equipments An incorrect installation and adjustments causes disclaimer of warranty 1 Positioning and adjustment of the platforms with the cross beams a Place the crossbeams on suitable support frames or squared timber After that place and fix the platforms to the cross beams ATTENTION The main platform P1 with cylinder has to be on the left side in d...

Page 15: ...ghts reserved Misprints and technical changes reserved Issue 04 2014 15 b Install the synchronization ropes as shown in the following Take care that the ropes are guided as shown in the following picture in the pulley of the slack cable security ...

Page 16: ...ugh the cross beams d Position now the columns at the end of the cross beams Lead the intake of the arrester rod through the intake on the cover plate and fix it by means of the delivered fixing material 01 Following lead the ends of the lifting ropes through the cover plate and fix them 02 Finally fix the arrester rod at the bottom of the lifting columns ...

Page 17: ...ydraulic oil Fill up the hydraulic oil until the mark on the dipstick 6 Adjusting work before fixing the lift a Check all screws nuts and so on that they are tight b Check all connections and cylinders for leak and retighten if necessary c Pay attention to the rotating direction of the motor while pushing the button LIFTING the fan must rotate in the indicated direction If necessary the direction ...

Page 18: ...nchoring with the safety dowels a Drill holes with the necessary drilling depth A and diameter according to the manufacturer specifications b Clean the inside of the hole c Put an anchor bolt into the hole and hammer it until it reaches the bottom of the hole Tighten the nut according to manufacturer s specified torque ...

Page 19: ...lift to a height of appr 600 mm LOCK the lift into the first notch Control the horizontal level with a water level of the platforms By turning in respectively out of the fixing nut for the lifting ropes 02 can be adjusted the synchronization horizontal level By turning in respectively out of the fixing nut for the arrester rod 01 can be adjusted the synchronization horizontal level Raise then the ...

Page 20: ...ft completely and push then the button LOWERING appr 15 sec longer so that the hydraulic system will be completely bleeded d Install now the missing parts e g drive on ramps roll away protection covers of columns and so on 9 Lifting under load a Lift the load to appr 1 0000 mm height b Lower then the load into the first notch c Check the tension of the ropes re adjust if necessary d Check the sync...

Page 21: ...d too much pivoting of the vehicle lifted 6 Make always sure that the vehicle lifted cannot roll away 7 It is not allowed to make any kind of changes on the lift 8 Leave the danger zone while lowering the lift 9 Only authorized electricians are allowed to work on the electrical parts of the lift 10 Do not work with damaged lifts 11 Only authorized persons are allowed to enter the danger zone INSTR...

Page 22: ... the vehicle against rolling away Check the functions daily before operation Do not put persons at risk during movement of lift Do not carry persons on the lift Leave the danger zone during lifting and lowering BEHAVIOUR IN CASE OF ERROR AND DANGER In case of security relevant errors stop immediately the operation and secure it against use Inform responsible person in case of defects Remedy of def...

Page 23: ...ff d Then raise the lift further and observe the lifting process 3 Parking position a At a lifting height of appr 500 mm engage automatically a safety notch b By pushing the button LOCK UP for a few seconds the lift lowers until the next notch Pay attention here to an equal height The parking position allows the operator to bring the vehicle exactly into the horizontal position This is necessary e...

Page 24: ...acing Blown fuses e g due to voltage fluctuation Remedy of reason and replacing fuses Button and or contact defect Replacing button and or contact Main switch and or contact defect Replacing main switch and or contact Supply line defect or unsufficient Replacing cables Fluctuating or false input voltage Checking voltage Motor contactor defect Replacing motor contactor Activation of thermo relay Ch...

Page 25: ...ly respectively jerkily Dirty lowering valve Cleaning lowering valve Valve for lowering speed false adjusted Adjusting Lift lowers itself Leaky hydraulic connection Retighting connections if necessary sealing Leaky hydraulic lines Replacing hydraulic lines Leaky hydraulic cylinder Changing sealings and cleaning of hydraulic system Dirty or defect lowering valve Cleaning or changing lowering valve ...

Page 26: ... Magnets Function and wear Cylinder Wear and cleanness Monthly Anchor bolts Torque according to anchor manufacturer Quarterly Centers of pulleys and safety notches Cleaning Bolts of pulleys Wear Lifting ropes Wear and deformation Roll away protection Function and cleaning Cylinder Dust seal Wear and deformation Six monthly Electrical parts Damages Oil level Shortness Yearly Cylinder sealing Oil lo...

Page 27: ...trol at tank cap the oil level Oil change 1 Lower the lift completely 2 Remove the oil filler screw 3 Remove carefully the oil drain screw and drain the oil into a suitable container Clean the tank and oil filter to avoid an early contamination of the hydraulic oil 4 After the complete draining of the oil lock the tank with the oil drain screw 5 Fill the new oil into the tank 6 Raise and lower the...

Page 28: ...the lifts to a height of 100 200mm 2 Tight the traction rope by using a flat wrench Checking of the synchronization ropes Description of the parts A Wire rope B Core C Stand D Wire E Stand center F Layer An exchange of the synchronization ropes must be made in case of the following relevant points 1 Six wires within one layer are defect 2 Three wires of a strand are defect within one layer 3 Corro...

Page 29: ...erhofer Straße 2 D 92237 Sulzbach Rosenberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad CCQS UK Ltd Level 7 Westgate House Westgate Road London W5 1YY UNITED KINGDOM Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Número de referencia de los datos técnicos TF C 0616 11 41 02 5A TF C 0616 1...

Page 37: ...15 x Screw 12 16 x Washer 4 17 HAS2414 Cover 4 18 x Lock ring 8 19 HBA3440 Limiting center 4 20 HGS2116 Wearing strip 8 21 x Screw 8 22 x Screw 8 23 HBA3312 Center 4 24 HSR2126 Guide pulley 4 25 x Washer je 4 26 HLB3030 Bushing 4 27 HBA3442 Center 4 28 HSB3510 Safety sheet 4 29a HSR3442 Safety notch L 4 29b HSR3444 Safety notch R 4 30 HVS3210 Connection rod 4 31 x Nut 8 32 x Anchor bolt 16 33 x Sc...

Page 38: ... without cable 2 57b HEK7118 Cable for limit switch 2 58 HWE7118 Holder for limit switch 2 59 x Screw 4 60 x Screw 12 61a HES7108 Switch for excess flow cut off valve without cable 4 63 x Screw 2 64 HAB1120 Cover for air cylinder 2 B Platform 1 x Lock ring 8 2 HRS3440 Pin 4 3 HLB3025 Bushing 2 4 HSR2124 Guide pulley 2 5 HAH3105 Distance holder 1 6 HBR2012 Center 1 7 HSB3512 Lock against rotation 2...

Page 39: ...e on ramp 4 44 x Nut 4 45 HSR2120 Guide pulley 2 46 HLB3030 Bushing 2 47 HSR2122 Double guide pulley 1 48 HLB3036 Bushing 1 49 HBR2010 Center 1 50 HSN3120 Lubrication nipple 2 51 HGK3310 Holder for steel ball 42 52 HGK3320 Inner cover of steel ball 42 53 HGK3325 Steel ball 672 54 HGK3330 Bolt 42 55 HNP2401 Second platform 1 56 HKL8206 Ball bearing 8206 for pulleys 2 C Control 1 HSK7020 Control box...

Page 40: ... control box empty 1 11 Power supply 1 12 HMS7910 Motor contactor 1 13 HTR7914 Thermo Relay 2 14 HSH7812 Fuse holder 1 15 HAK7112 Connecting terminal 1 16 Board 17 HMP7012 Subplate 1 D Pump 1 HBS6210 Blind bolt 1 2 HKM6012 Adapter piece 1 3 HBS3422 Screw 4 4 HVT6610 Tank cap 1 5 HDV6030 Valve for lowering speed 1 6 HVD6224 Blow off valve 1 7 HHB6207 Valve block 1 8 HOL6112 Oil line 1 9 HRR6222 Ret...

Page 41: ...ights reserved Misprints and technical changes reserved Issue 04 2014 41 7 8 1 9 10 6 HDZ6043 Clinder cover 1 4 HAS6774 Cylinder connection 1 3 HSB6612 Excess flow cut off valve 1 2 HZR6224 Cylinder tube 1 1 HMB6124 Bushing 1 x only on request ...

Page 42: ...2 Appendix Electric diagram 400 V BZR Buzzer DQ Pneumatic valve FU16A Fuse 16A FR Overcurrent relay KM Motor contactor M Motor PS Power supply SB0 Emergency stop SB1 Button Lifting SB2 Button Lowering SB3 Button Lock SQ1 Limit switch lifting SQ2 CE Stop SQ3 6 Button rope slackening QX Main switch YV Lowering valve ...

Page 43: ...14 43 Electric diagram 230 V BZR Buzzer DQ Pneumatic valve FU16A Fuse 16 FR Overcurrent relay KM Motor contactor M Motor PS Power suppl SB0 Emergency switch SB1 Button Lifting SB2 Button Lowering SB3 Button Locking SQ1 Limit switch Lifting SQ2 CE Stop SQ3 6 Button hose leakage QS Main switch YV Lowering valve ...

Page 44: ... Misprints and technical changes reserved Issue 04 2014 44 Hydraulic diagram 1 Motor and hydraulic pump 2 Non return valve 3 Pressure control valve 4 Lowering speed control valve 5 Lowering valve 6 Excess flow cut off valve 7 Cylinder 8 Tank 9 Oil leak pipe ...

Page 45: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 04 2014 45 Pneumatic diagram PC Pneumatic cylinder EPV Electrical pneumatic valve ...

Page 46: ...tehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the company AT...

Page 47: ... stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment or...

Page 49: ...d authorized company or institution according to the guilty instructions and legal regulations in the country of installation Any changes or extensions of the lift type must be recorded and approved in an additional checking book Checking scope Besides the correct operation above all the security relevant devices of the lift have to be checked Technical data See the enclosed user s manual Type lab...

Page 50: ...accessible for all introduced The service technician confirms the correct installation of the lift to have read all informations in this user s manual and checking book to have given the operator all documents and to have instructed all operators properly The operators confirm that there was an instruction in operation of the lift made by the service technician of the manufacturer or a distributin...

Page 51: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 52: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 53: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 54: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 55: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 56: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 57: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 58: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 59: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 60: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

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ATH-Heinl ATH 4.35, User Manual

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