Aston Global AWB-139CML Installation Operation User Manual Download

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Aston Magnetic Levitation Wheel Balancer AWB-139ML User’s Manual

www.astontechusa.com

INSTALLATION & OPERATION

USER’S MANUAL

Magnetic Levitation Wheel Balancer AWB-139CML

ASTON TECHNOLOGIES, INC.

Summary of Contents for AWB-139CML

Page 1: ...Aston Magnetic Levitation Wheel Balancer AWB 139ML User s Manual www astontechusa com INSTALLATION OPERATION USER S MANUAL Magnetic Levitation Wheel Balancer AWB 139CML ASTON TECHNOLOGIES INC ...

Page 2: ...1 Mounting a Wheel onto the Spin Shaft 9 1 4 2 Back Centering Cone Mounting 9 1 4 3 Front Centering Cone Mounting 10 1 4 4 Universal Adaptor Mounting optional 11 1 5 Enter Wheel Data 11 1 5 1 Manual Data Entry 11 1 5 1 1 Rim Distance A 11 1 5 1 2 Rim Diameter D 12 1 5 1 3 Rim Width W 12 1 5 2 Automatic Data Entry 13 1 5 2 1 Distance A and Rim Diameter D 13 1 5 2 2 Rim Width W 14 1 5 2 3 User s Dat...

Page 3: ...al 1 6 4 HIDE SPLIT weight program 22 1 6 5 OPT Match Mount Program 23 1 6 6 Static Balancing 24 1 6 7 Motorcycle wheel balancing 24 2 1 Balancing Calibration 25 2 2 Distance A Calibration 26 2 3 Diameter D Calibration 26 2 4 Width W Calibration 27 3 0 System Alarm Codes 27 Warranty 29 ...

Page 4: ...nd user safety the responsibility of the owner is to read and follow these instructions Follow all installation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Carefully check the unit for correct initial function Read and follow the safety instructions Keep them readi...

Page 5: ...ightened before spinning the wheel Read and understand this manual before operating Be sure the balancer is properly connected to the power supply and electrically grounded Do not operate damaged equipment or if the power cord is cut or worn Keep work area clean and well lighted Cluttered and or dark areas invite accidents Avoid dangerous environments Do not use power tools or electrical equipment...

Page 6: ...heel Balancer AWB 139ML User s Manual Start up 1 Make sure the voltage is within the range stated in the label and the wire is properly grounded 2 Switch on the wheel balancer the system indicates as follows OPERATION INSTRUCTIONS 1 1 DISPLAY OVERVIEW ...

Page 7: ...ram g is selected 5 Rim Diameter D Display Window 13 NA 6 User Number Indicator light is on beside the selected user number 1 to 4 14 NA 7 INNER left Weight Position Indication Bar 15 Vehicle Mode Indicator light is on beside the corresponding vehicle type selected 8 OUTER right Weight Position Indication Bar 16 Balancing Mode Indicator illustrates the weight either click on or stick on type posit...

Page 8: ...vated L A Key Press this key to raise up value of rim distance A E T Key Press this key to indicate actual imbalance weight amount reading below 5 grams or ounce M W Key Press this key to trim down value of rim width W F Fn Static Key Press this key to toggle between dynamic and static balancing modes N W Key Press this key to raise up value of rim width W G ALU Key Press this key to ALU S balanci...

Page 9: ...in Gram g or Ounce oz Press and hold the STOP key then press A and A keys either oz or g indicator is illuminated upon the selection Balancing Calibration To enter the balancing calibration program Press both Fn and C keys to enter balancing calibration program Distance A Calibration To enter the Distance A calibration program Press Fn and A or A keys to enter Distance A calibration program Width ...

Page 10: ...mmended to perform a calibration every 3 month but especially while having enormous possible changes of temperature during the seasons See the detail procedure in the calibration section 1 4 1 MOUNTING A WHEEL ONTO THE SPIN SHAFT Select the correct size centering cone diameter that will ensure the wheel rim is tightly secured no wobble to the thread shaft Insert the centering cone to the spin shaf...

Page 11: ...reads for at least three full turns NOTE Use the nylon spacer between rim and pressure cup to protect custom wheel finishes 1 4 3 FRONT CENTERING CONE MOUNTING A wheel should only be centered with this method when the type of the INNER surface of the rim is not convenient to provide an accurate centering seat 1 Make sure the pressure cup is NOT attached to the quick hub wing nut 2 Lift the wheel o...

Page 12: ...try DEFINITIONS OF THE WHEEL DATA A Distance The distance is measured from the wheel balancer to the INNER plane of the rim INNER weight location W Width The width of the rim at the rim flange D Diameter The rated diameter of the rim it is indicated on the tire 1 5 1 Manual Data Entry For manual entry models wheel data can be entered manually through the key pad 1 5 1 1 Rim distance A After proper...

Page 13: ...e as per reading and see it shows on the rim distance A display window 1 5 1 2 Rim Diameter D Read imprint for rated diameter value from tire sidewall or rim Press D or D key to set the rim diameter accordingly and see it shows on the rim diameter D display window 1 5 1 3 Rim Width W Measure width of the rim with caliper provided ...

Page 14: ...cally with the electronic measuring arms built in the machine The front measuring arm is for taking measurement of wheel distance A and rim diameter D and the rear measuring arm is for the rim width W 1 5 2 1 Distance A and Rim Diameter D Bring out the measuring arm and make the tip stick weight holder clip contact on the inner side of the rim hold it until the display windows A and D showing dash...

Page 15: ...eys to check the value set by machine It can be changed manually see the manual input section for detail 1 5 2 3 Users Data Preset ERATE Four different user data can be preset to the memory to save operation time To preset a wheel data into one of the four user environments repeat pressing the USER key to toggle to a desired user working environment for example user 2 the corresponding user number...

Page 16: ... apply any undue stress to the machine during wheel spin to obtain most accurate result Do not operate the machine without protection hood Never raise the protection hood before the wheel stopped Keep hair loose clothing fingers and all parts of body away from moving parts To terminate a spin process press STOP key C Raise the protection hood D Weight position search Two methods are available in t...

Page 17: ...39ML User s Manual Indication Bar Display Upper lights on All lights on Lower lights on Turn wheel forward In position Turn wheel backward 12 O clock STEP 2 Apply a balancing weight with displayed amount to the INNER plane in TDC Top Dead Center position of the rim STEP 3 ...

Page 18: ...sition OUTER TDC of the rim STEP 4 Apply a balancing weight with displayed amount to the OUTER right plane in the position onto the rim at TDC 12 o clock SPL might locate at a position very close to TDC due to wheel weight deviation Slightly rotate the wheel forwards or rearwards until you get the buzzer sound Press key C to exit the SPL program E After balance weights applied on the wheel lower t...

Page 19: ... A W and D setting of the alloy wheel STANDARD ALU Programs Indicators display Descriptions ALU1 For both INNER and OUTER adhesive weights to be applied inside the rim as illustrated ALU2 Clip type weight to be applied for INNER plane and adhesive weight to be applied inside the rim for OUTER plane as illustrated ALU3 As illustrated only adhesive weights must be applied for INNER and OUTER planes ...

Page 20: ...at may be found on rims with same rated dimensions Therefore if the standard ALU programs are not giving a satisfied balancing result choose the variable plane program ALU S to have correct balancing 1 6 3 ALU S Program VARIABLE PLANE PROGRAM This program makes it possible to apply adhesive weights in user selected positions It is used for maximum precision balancing of light alloy rims that requi...

Page 21: ...in the above picture move the front measuring arm in line with the selected INNER plane for weight application hold it in the position for about 2 seconds until the wheel data displayed in the windows A and D then Do NOT return the measuring arm back to rest position Keep moving the measuring arm to line up with the selected OUTER plane hold it in the position for 2 seconds until the numbers displ...

Page 22: ...w indicated center it to the cavity of weight click holder of the measuring arm as shown in the figure keep the adhesive strip facing the internal surface of the rim move the measuring arm until the window A reads 0 Rotate the arm to line the adhesive weight to the rim surface press the button of the weight holder eject the weight and make it stick firmly to the rim Return the measuring arm to the...

Page 23: ...and point one of the spokes at TDC 12 o clock position Press HIDE key to confirm the position and spoke number In this stage the INNER left weight window shows the reading of balancing weight that needs to be added onto user defined INNER left plane The OUTER right weight window does not display any reading until one of the 2 target spokes points at the TDC top center 12 o clock position correspon...

Page 24: ... as the picture illustrated Spin the wheel after the wheel stop the display shows as the picture illustrated This is to indicate user to remount tire and rim assembly by turning 180 degrees To do this mark a reference line with chalk on the adaptor tire wall and the rim take the wheel off the machine use tire changer to turn the tire on the rim by 180 degrees Refit the wheel with the reference mar...

Page 25: ...ynamic balancing spin after the readouts displayed press key to enter static balancing mode Now the display changed as the picture illustrated The weight display window shows the reading of measured static balancing result Rotate the wheel when both position indication bars are fully illuminated apply the balancing weight in the 12 o clock position on either left or right side of the rim indiffere...

Page 26: ...alibration The position indication bar blinks and the display shows as picture illustrated Spin the wheel when the wheel stops spinning the display shows as picture illustrated Mount the provided calibration weight 100g on the OUTER right side of the rim at any position Proceed a spin again when the wheel stops spinning the display shows as the picture illustrated Remove the calibration weight 100...

Page 27: ...ation 2 2 Distance A Calibration Available with Auto data entry models only Press keys to enter the distance calibration Pull out the front measuring arm to the ruler scale 10 cm position Press ALU key to confirm and see the display as illustration show Move the arm to point at the spin unit flange as shown in the figure hold it and press the ALU to complete the calibration 2 3 Diameter D Calibrat...

Page 28: ...ar device Press keys to enter the Width calibration Prepare a flat board the size is bigger than 20cmX20cm Put the flat board above the flange align the it with the flange plane hold it as illustrated in the picture Lower down the wheel guard Press the key to complete the width calibration 3 System Alarm Codes Alarm codes Definitions Check Wheel hood opened when start key pressed Lower down the ho...

Page 29: ...normally but the optical sensor fails to deliver speed signal Case 1 A Check if the wheel was blocked by wheel lift B Check motor wire connection C Check power supply voltage Case 2 A Check if the sensor works B Check if encoder plate is normal Press C key to reset Balancing measurement out of range Case 1 Wheel mounting is far out of centering Case 2 Wheel is damaged or heavy material attached on...

Page 30: ...upon inspection to be defective Aston will pay labor costs for the first 12 months only on parts returned as previously described These warranties do not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation or lack of required maintenance This warranty is exclusive and in lieu of all other warranties expressed or implied In no event shall Aston be liable for...

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Aston Global AWB-139CML, Installation Operation User Manual

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