Asko D1996FI Service Manual Download

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Model D1996FI, SS, and HNDL

(DW 95FI)

Page

Date

2000-06

INDEX

D1996FI, SS, and HNDL DISHWASHER
(DW95FI)

PROGRAMS

ELECTRICAL FUNCTIONS

PART NUMBER SUFFIX DEFINITIONS

SPARE PARTS LIST

♦

1996FI Casing and related parts

♦

1996SS & HNDL Casing and related parts

♦

Container and related parts

♦

1996FI Door

♦

1996SS & HNDL Door

♦

1996FI Control Panel

♦

1996SS Control Panel

♦

1996HNDL Control Panel

♦

Dishwashing system

♦

Interior light

WIRING DIAGRAM

TIMER DIAGRAM

SERVICE INFORMATION

♦

Air duct nozzle

♦

Door springs

♦

Water level

♦

Door lock

♦

Control unit failure analysis

Summary of Contents for D1996FI

Page 1: ...asing and related parts 8 1996SS HNDL Casing and related parts 10 Container and related parts 12 1996FI Door 14 1996SS HNDL Door 16 1996FI Control Panel 18 1996SS Control Panel 20 1996HNDL Control Panel 22 Dishwashing system 24 Interior light 26 l l WIRING DIAGRAM 28 l l TIMER DIAGRAM 29 l l SERVICE INFORMATION Air duct nozzle 30 Door springs 31 Water level 32 Door lock 33 Control unit failure ana...

Page 2: ...atures for the wash programs except Rinse See the table below The indicator light glows when it s on the High setting and remains off when set on Low Heat Fan Dry Pressing this touchpad activates the heating element along with the turbo fan for 12 minutes after the final rinse 158 F 70 C Delay Lets you delay running the dishwasher for five hours After making your selections press the Delayed Start...

Page 3: ...s to start the programs To do so press S4 five times then press one of the following S5 to get a prolonged start function or S4 to get a normal start function SETTING PUMP OUT TIME If it s necessary to reprogram the pump out time you can do so by pressing S3 five times then pressing one of the following Press to get an outlet time of S3 20 seconds S4 25 seconds factory setting S5 35 seconds S6 45 ...

Page 4: ...pressing S6 five times then pressing one of the following S2 for inlet valve 2 S3 for inlet valve 1 S4 for combi dispenser S5 for heating element S6 for the circulation pump S7 for the outlet pump S8 for fan motor and wax motor Stop the fault tracing program by pressing one of the program buttons for 3 seconds LINKS ON THE PROCESSOR BOARD for program variations These diodes should be cut for prope...

Page 5: ... door has been opened This interrupts the program and cuts the power to all control components motor valves etc LEVEL SWITCH PRESSURE SWITCH see page 11 This switch provides protection against overfilling by interrupting the power to the inlet valve and starting the outlet pump If the water level has not dropped within 30 seconds or if overfill has occurred twice during the same program the progra...

Page 6: ...in 10 is normal AP Drain pump 120V 60 Hz 25 5 ohm BB Illumination switch BE Internal Illlumination 120V 51 ohm CP Main pump 120 V 60 Hz Main 10 5 ohm Aux 14 5 ohm KD Combi dispenser 120 V 0 31 ohm EL Heating element 120 V 1400 W 10 ohm F Filter 680 K ohm 1 2 3 4 IV Inlet valve 120 V 9 93K ohm FL Fan 120 V 0 25K ohm LB Door switch LU Door N Level switch P Control unit T Thermostat 19 25 K ohm TB Pu...

Page 7: ...llowing a part number Colors 0 White 29 Black bright 33 Black 36 Dark grey 49 Helios grey 69 black metallic 77 grey 81 metallic 95 Stainless Steel Note Not all colors are available for all parts Doors M for units with fan P for integrated units R for decor frames long devision S for decor frames short devision T for decor frames with adjustable lower part ...

Page 8: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 8 1996FI CASING AND RELATED PARTS Model D1796FI DW 95FI Date 2000 06 Page 8 CASING AND RELATED PARTS ...

Page 9: ... Soundinsulationprofile 3 1 80 575 26 Guard plate 4 89 003 52 Screw RTS ST 4 2x13 4 1 80 600 87 Felt kick plate 5 1 80 575 28 Kick plate low 0 29 1 80 575 29 Kick plate high 0 29 2 89 009 44 Screw kick plate 0 29 9 1 80 584 86 Drip protection for guard plate 10 2 80 575 49 Bracket kick plate 11 2 80 575 50 Spring kick plate 2 89 003 27 Screw RTS ST 4 2x13 FZB T20 ...

Page 10: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 10 1996SS and HNDL CASING AND RELATED PARTS 9 11 1 2 3 4 5 6 7 8 10 ...

Page 11: ...Screw RTS ST 4 2x13 4 1 80 707 43 Felt kick plate 5 1 80 597 58 Kick plate low 0 29 2 89 009 44 Screw kick plate 0 29 6 1 80 706 15 Sealing strip 7 1 80 571 00 Lower cover S 0 S 29 95 2 89 003 52 Screw RTS ST 4 2x13 4 80 097 69 Plug for decor frame 0 33 8 1 80 706 12 Soundinsulation 9 1 80 584 86 Drip protection for guard plate 10 2 80 575 49 Bracket kick plate 11 2 80 575 50 Spring kick plate 2 8...

Page 12: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 12 CONTAINER AND RELATED PARTS Model D1796FI DW 95FI Date 2000 06 Page 8 CASING AND RELATED PARTS ...

Page 13: ...r D1996SS HNDL 1 80 59762 Strip side right 0 29 95 for D1996SS HNDL 4 89 006 46 Screw A4RTS 4 2x13 T20 2 89 003 52 Screw RTS ST 4 2x13 17 2 80 706 14 Sealing strip for D1996SS HNDL 18 1 80 575 23 Base pan 2 89 011 04 Screw A2 MRT TT 4x8 T20 19 2 80 584 91 Door springs compl 77 for D1996SS D1996HNDL 2 80 602 32 Door springs compl integrated 77 D1996FI 2 80 713 23 Door springs compl integrated 77 he...

Page 14: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 14 D1996FI DOOR ...

Page 15: ...6 89 020 87 Screw PTK 40x14 WN1452 FZB 1 80 719 17 Rinse aid cap 1 80 719 18 Combi dispenserlid Incl seal and spring 11 1 80 575 25 Hinge left 1 80 575 24 Hinge right 2 80 575 30 Hinge screw 2 33500262 Nut hinge bearing locking Locking 4 BH8 FZB 12 2 80 579 48 Slide washer hinge bearing 13 1 80 715 87 Holder cable harness 1 89 021 31 Screw cable harness holder MRT TT 4x6 FZB T20 14 1 80 602 54 Doo...

Page 16: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 16 D1996SS AND HNDL DOOR ...

Page 17: ... dispenser 77 6 89 020 87 Screw PTK 40x14 WN1452 FZB 1 80 719 17 Rinse aid cap 1 80 719 18 Combi dispenserlid Incl seal and spring 11 1 80 575 25 Hinge left 1 80 575 24 Hinge right 2 80 575 30 Hinge screw 2 33500262 Nut hinge bearing locking Locking 4 BH8 FZB 12 2 80 579 48 Slide washer hinge bearing 13 1 80 715 87 Holder cable harness 1 89 021 31 Screw cable harness holder MRT TT 4x6 FZB T20 14 1...

Page 18: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 18 1996FI CONTROL PANEL ...

Page 19: ...casing 8 1 80 706 45 Masking 77 9 1 80 706 48 Lock washer 10 1 80 706 49 Lock catch 1 89 011 04 Screw A2 MRT TT 4x8 T20 11 1 80 710 49 Protective film 12 1 88 012 03 Controlunit 1 80 600 76 Contact cover 2 89 020 53 Screw PTK 40x45 15 FZB 2 89 020 87 Screw PTK 40x14 WN1452 FZB 13 1 80 706 41 Handle 2 89 020 87 Screw PTK 40x14 WN1452 FZB 14 1 80 729 40 Decor insert 81 15 1 80 706 40 Panel 0 69 81 2...

Page 20: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 20 1996SS CONTROL PANEL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 ...

Page 21: ... 1 80 706 45 Masking 77 9 1 80 706 48 Lock washer 10 1 80 706 49 Lock catch 1 89 011 04 Screw A2 MRT TT 4x8 T20 11 1 80 710 49 Protective film 12 1 88 012 03 Controlunit 1 80 600 76 Contact cover 2 89 020 53 Screw PTK 40x45 15 FZB 2 89 020 87 Screw PTK 40x14 WN1452 FZB 13 1 80 706 41 Handle 2 89 020 87 Screw PTK 40x14 WN1452 FZB 14 1 80 729 40 Decor insert 81 15 1 80 706 40 Panel 0 69 81 2 89 020 ...

Page 22: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 22 1996HNDL CONTROL PANEL 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 21 13 17 18 19 20 ...

Page 23: ...1 89 011 04 Screw A2 MRT TT 4x8 T20 11 1 80 710 49 Protective film 12 1 88 012 03 Controlunit 1 80 600 76 Contact cover 2 89 020 53 Screw PTK 40x45 15 FZB 2 89 020 87 Screw PTK 40x14 WN1452 FZB 13 1 80 597 67 Thermistor 15 1 80 729 40 Decor insert 81 16 1 80 706 40 Panel K 69 2 89 020 85 Screw A2 PTK 40x10 WN1452 17 1 80 724 35 Handle L 560 mm 2 80 722 69 Tin plate for handle 18 2 80 724 36 Cross ...

Page 24: ...d HNDL DW 95FI Date 2000 06 Page 24 DISHWASHING SYSTEM 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 53 37 39 40 41 42 43 45 46 47 49 50 51 52 44 36 24 25 26 48 ...

Page 25: ...e 23 1 80 726 95 Spray arm upper 24 2 89 012 62 Nut spray arm bearing 25 2 80 520 95 Washer spray arm bearing 26 2 80 570 70 Spray arm bearing 77 27 1 80 570 68 Spray pipe bearing upper 77 28 1 80 570 63 Spray pipe 29 2 80 521 89 Hose clip inlet valve 17 0 706 30 1 80 585 02 Rubber hose inlet valve 31 1 80 721 23 Inletvalve 2 89 020 87 Screw PTK 40x14 WN1452 FZB 32 1 80 726 92 Spray arm lower 33 1...

Page 26: ...Model D1996FI SS and HNDL DW 95FI Date 2000 06 Page 26 INTERIOR LIGHT 1 2 3 4 5 6 7 8 9 10 ...

Page 27: ... 65 5x3 3 1 80 530 87 Lamp cover UL 4 1 80 549 15 Lamp holder 5 1 80 549 16 Lamp reflector 6 2 89 015 92 Clip lamp cover 7 1 80 551 48 Lamp 1 89 012 42 Nut M6M 4 1 89 014 13 Washer AZ 4 3 FZB 1 89 010 97 Screw MRT TT 4x10 FZB T20 8 1 80 599 68 Cable channel 9 1 80 584 69 Microswitch 10 1 80 549 07 Bracket lamp switch 1 89 020 87 Screws PTK 40x14 WN1452 FZB ...

Page 28: ......

Page 29: ......

Page 30: ...r fully integrated machines These parts can also be fitted to previously manufactured models New Part Numbers 80 722 97 Nozzle for air duct 80 722 98 29 Strut for nozzle The following parts have been discontinued 80 583 63 Adjustment frame bottom section 80 708 01 Vapor barrier for wood door 80 598 80 Nozzle for air duct 80 598 91 77 End plug left 80 598 92 77 End plug right 80 584 87 Strut for ai...

Page 31: ...ere are three different sets of door springs as defined below Part Number Machine Weight Capacity Color Coding 80 584 91 77 For all standard machines 9 lbs none 80 602 32 77 For integrated and 12 lbs yellow fully integrated machines 80 713 23 77 Heavy duty for wooden panels 22 lbs red available as accessory part Color code ...

Page 32: ...chines Water flow inlet valve 3 8 5 ltr min Water flow inlet valve 3 8 5 ltr min Intake time 60 seconds Intake time 57 seconds Max tol 3 8 5 3 9 ltr 3 mm Electronic machines Point of reference Point of reference Max tol 3 8 5 3 9 ltr 2 mm Max tol 3 8 5 3 9 ltr 1 mm Max tol 3 8 5 3 7 ltr 1 mm Max tol 3 8 5 3 51 ltr 0 mm Max tol 3 8 5 3 3 ltr 1 mm Note Start with dry bottom well which gives a 2mm lo...

Page 33: ...NFORMATION Product DW95 Date 98 03 13 TOPIC GUIDE PIN FOR DOOR LOCK Occassionally the guide pin for the door lock may freeze or become stuck causing the machine not to stop when the door is opened To prevent this you can lubricate the guide pin with petroleum jelly ...

Page 34: ...ost likely the external component caused the failure and should be ohm measured In the case of short circuits the components should be exchanged along with the control unit External Component Associated Output Components Heater K1 PF2 Drain pump K2 P1 5 Circulation pump K3 P1 3 Inlet valve 1 Q13 R36 R52 D22 D24 P1 7 Combi dispenser Q12 R50 R58 D21 D23 P2 3 Fan and wax motor Q16 R46 R56 D18 D19 P3 ...

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