ASKAYNAK MasterSTICK 505 User Manual Download

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Shielded Metal Arc

Welding Machine

Phase

2 years limited spare part waranty
(Clamps and cables excluded)

Welding Method and Specifications

MMA Welding

Eczacıbaşı - Lincoln Electric, MasterStick 505’den yüksek performans elde
etmeniz için “

ASKAYNAK

” örtülü elektrod kaynak telini kullanmanızı tavsiye eder

USER MANUAL

380 V

MAN

Summary of Contents for MasterSTICK 505

Page 1: ... part waranty Clamps and cables excluded Welding Method and Specifications MMA Welding Eczacıbaşı Lincoln Electric MasterStick 505 den yüksek performans elde etmeniz için ASKAYNAK örtülü elektrod kaynak telini kullanmanızı tavsiye eder USER MANUAL 380 V USER MANUAL ...

Page 2: ...el Brand Model Yukarıda tanımlanan beyanın nesnesi ilgili uyumlaştırılmış AB mevzuatı ile uyumludur The object of the declaration described above is in conformity with the relevant union harmonisation legislation Direktifler Directives Uyumlaştırılmış Standartlar Harmonised Standards Bu uygunluk beyanı yalnızca imalatçının sorumluluğu altında düzenlenir This declaration of conformity is issued und...

Page 3: ...anufactured in People s Republic of China by KAYNAK TEKNİĞİ SANAYİ ve TİCARET A Ş Safety in Welding 38 45 Electromagnetic Compliance 46 47 General Characteristics 48 Installation and Operator Instructions 49 Preparations for Work 50 52 Maintenance and Troubleshooting 53 56 Environment Conditions 56 Efficient Use in Terms of Energy Consumption 57 Unpacking 57 Transportation and Storage Conditions 5...

Page 4: ... Welding operation shall not be performed in a careless preoccupied tired or sleepy mood Arc welding is a safe operation when measured required to protect the welder from potential risks If these measures are not noticed or neglected serious or even lethal risks such as electrocution exposure to excessive smoke or gases arc radiation fire and explosion may occur Note For detailed information on sa...

Page 5: ... on the machine and have taken the required precautions someone tripping over a cable in the working environment may cause risks of electrocution contact with hot metal or falling for you or for other persons around All equipment cables hoses and gas cylinders shall be kept away from areas of movement such as doors halls and stairway surroundings Do your best in keeping the environment clean and c...

Page 6: ... order to get a safe disconnection from mains supply switch off the fuse and disconnect the input cables from the connection terminals Never remove the side covers of the machine and in case of a failure have an authorized technician check and repair the machine Ground the machine and work piece without fail Do not use un insulated cables and electrode holders replace them with new ones Never imme...

Page 7: ...cted may not be aware of the welding dazzle for hours after exposure which can become extremely disturbing in the end and even cause temporary loss of sight Normally the eye dazzle is a temporary condition but long term exposure of the eyes to the UV rays may result in permanent damages in the eyes As protective measures besides not looking at the welding arc a protective welding mask with appropr...

Page 8: ...atch fire and cause a sudden fire or explosion If you have no idea about the flammability or volatility of the ambient dust do not start the welding or cutting works before obtaining the approval of an expert or authorized person Before starting welding check if the welding piece has a flammable coating that could catch fire when heated When you take a pause during the welding works make sure that...

Page 9: ...e an effect on the pace maker etc equipment The welders who use pace makers should consult with a physical therapist before working with the machine The electrical and magnetic fields could also cause other unknown health related problems MOVING PARTS MAY CRUSH YOUR HANDS Do not place your hands on or near the fan and the moving parts of the machine COMPLIANCE WITH CE NORMS This machine has been m...

Page 10: ...ation do not continue with welding without taking the measures required If you cannot identify the source of the problem have it checked by an authorized specialist PRECAUTIONS FOR THE OTHER PERSONS IN THE WORK AREA The cleanliness and order of the work area are very important for you and the other people in the area both Other welders or people walking around may step into your welding bath accid...

Page 11: ... rules to be observed have been indicated in the user manual Eliminating the said risks is not possible if due care is not exercised and the safety measures prescribed are not taken Such risks may start from slight injuries but the risk of explosion may become fatal for multiple people as well Ensuring the safety of the welding area is the responsibility of the user and if the said measures are no...

Page 12: ...sing the arc welding equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the user of the arc welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing the welding circuit see note In other cases it could involve co...

Page 13: ...ined according to the manufacturer s recommendations All access and service doors and covers should be closed and properly fastened when the arc welding equipment is in operation The arc welding equipment should not be modified in any way except for those changes and adjustments covered in the manufacturer s instructions In particular the spark gaps of arc striking and stabilising devices should b...

Page 14: ...enerates a low amount of harmonic components Advantages of the ASKAYNAK MasterSTICK 505 welding machine 1 High quality welding and stable arc with smooth DC current 2 Reduction of noise on transfer and distribution lines with its low harmonic current drawing design 3 Easy control of melted welding bath 4 Easy ignition of electrode with its high open circuit voltage 5 Ease of handling simple instal...

Page 15: ...dverse effect on the operation of such devices and this may cause injuries or equipment failure Read the Electromagnetic Compatibility section in this operation manual 7 Do not operate this machine in environments where ambient temperature is lower than 10 C or higher than 40 C and where humidity is higher than 70 Heating tests are performed at ambient temperature and duty cycle is determined at 4...

Page 16: ...ing machine can be connected to a network protected with a 30 A delayed fuse only with the cable supplied on the machine 1 This machine is designed to operate with a 3 phase supply voltage of 380 V AC at 50 60 Hz It shall only be used with 3 phase grounded systems 2 There are no plugs supplied with the machine Select a plug proper for the connection point and install the yellow green cable on the ...

Page 17: ... heating This happens when ambient temperature exceeds 40 C and when duty cycle of the machine is exceeded Keep the machine on and wait until it is cooled down Machine is ready for operation again when the lamp turns off 5 Machine On Off Switch Controls the input supply of the machine 6 Welding Connectors Welding cables are connected to these connectors as per the proper pole 7 Machine Power Input...

Page 18: ...ection cable 7 to the outlet with a proper plug 5 Perform the following inspections before starting to weld a Make sure that the welding machine is grounded safely b Ensure that all contact surfaces are connected well especially the connection between the clamp at the end of the ground cable and the work piece is performed well c Check whether the welding cables are connected correctly d Sparks an...

Page 19: ...k whether the thermal protection of your machine operates Inspection procedure Machine provides a current of 450 A at a duty cycle of 35 If the thermal protection blows after 4 5 minutes at this current there is a problem on the thermal protection In this case contact the authorized service Because excessive heating may cause risk of fire Make sure that the cooling fan is not damaged and rotates n...

Page 20: ...e inspected 7 Welding machine shall not be thrown away randomly and shall be protected against impact while it is being lifted or handled 8 If the welding machine shall not be used for a long period of time it shall be placed inside its own packaging and stored in a dry place Secondary coil contacts the casing PROBLEM POSSIBLE REASON SOLUTION Electrical leakage in the metal body A high noise is he...

Page 21: ...short circuit connection between primary and secondary coils Call the authorized service Coils heat up smoke comes out and fuse blows Call the authorized service Call the authorized service Check the connections Set the input voltage to the nominal value or increase the main supply capacity Increase the cross section area of welding cable to ensure a proper connection between the grounding cable a...

Page 22: ... down from a high place again procedure indicated in the fourth article Extremely damp environment may cause damage to the insulation of the machine and electric shock danger While operating some internal parts of the machine may get heated and temperature may increase up to 100 C This is normal and machine is protected against overheating with Thermal Protection Circuit Do not allow extremely hig...

Page 23: ...ld be packaged to be protected against mechanical damages If the welding machine will be kept or not to be used for a long time before operating the machine it should be cleaned and placed into its box and should be stored in environment without damp and dust Transportation and Storage Conditions De commissioning the Welding Machine When the service life of the machine expires and does not execute...

Page 24: ...Spare Parts 1 58 USER MANUAL ...

Page 25: ...1101041412 821101053107 821102019021 8220507804 8220621105 8220617036 821102019316 8220506117 821101028835 821104011575 8220789001 821101031743 8220741081 8220725781 8222012503 8220430104 821207012871 Current setting lever MS 505 Handling ring MS 505 Upper cover MS 505 Right side panel MS 505 Output inductance MS 505 Thermal Protection 135 C MS 505 Current setting shaft MS 505 3 phase bridge recti...

Page 26: ...Electrical Connection Diagram 1 OUTPUT 60 USER MANUAL ...

Page 27: ...Electrical Connection Diagram 2 INPUT 61 USER MANUAL ...

Page 28: ...Warning Label and Technical Specification Table For detailed information read the Safety in Welding section in page 38 45 62 USER MANUAL ...

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ASKAYNAK MasterSTICK 505, User Manual

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