background image

DIRECTOR GENERAL BORDER ROADS 

GENERAL MAINTENANCE INSTRUCTION NO 223  

OF 

ASHOK LEYLAND WATER TRUCK 9 KL CAPACITY 

 

INTRODUCTION: - 

Ashok Leyland CG 1613 H 4330 MM (170.5”) WB chassis fitted with Hino WO 6 DTI 

(BSII) diesel engine turbo charged,6 cylinder, water cooled developing 132 Ps@ 2400 RPM,24 V starting 
alternator,5 speed synchromesh gear box power steering, exhaust brake spare wheel carrier and rim, and 
water  tanker  of  9  KL  capacity  with  pravity  spray  with  7  Nos  tyres  1000  X20  PR  PP  nylon,  the  regular 

servicing and maintenance are essential for optimal usurer  of which to achieve maximum life for planning 
and lamely repair  to arrest defect from developing into major  one; which s minimising the down time and 
production losses.  This GMI covers the periodical maint and lubrication schedule of vehicles for regular 
maint to keep the vehicles as good mechanical condition. 

 

AIM 

:- Instruction are  issued  as guidelines for schedule of preventive maintenance, lubrication of water 

truck  manufacture  by      Ashok  Leyland  for  regular  attention  to  keep  the  vehicle  in  good  mechanical 
condition and it must be strictly followed.  

 
ACTION BY 
 
USER  UNIT:  -

  To  carryout  periodic  maintenance  as  laid  down  in  this  instruction  and  enter  the  all 

task/record in concerned log book of vehicles. 
 

FIELD WORKSHOP

   

 

(a) 

To check the maintenance, lubrication task are actually carried out by the user unit as per 

Log book record. 

 
 

(b) 

Advise user unit in respect of any discrepancies/short coming noticed. 

 

DETAILS :- 
 
 

 

(i) 

Maintenance Instruction   

-  

Appendix ‘A’ 

 

(ii) 

Hints for driver   

 

-  

Appendix ‘B’ 

 

(iii) 

Technical data   

 

-  

Appendix ‘C’ 

 

(iv) 

Recommended lubricants  

-  

Appendix ‘D’ 

 

 

 
 

 

   (Hari Prakash) 

SE (E&M) FS 

Dir (Tech) 

Distribution

 

 

 

 

 

 

 

for Dir Gen Border Roads  

 

Normal 

 

Summary of Contents for CG 1613 H

Page 1: ...vers the periodical maint and lubrication schedule of vehicles for regular maint to keep the vehicles as good mechanical condition AIM Instruction are issued as guidelines for schedule of preventive maintenance lubrication of water truck manufacture by Ashok Leyland for regular attention to keep the vehicle in good mechanical condition and it must be strictly followed ACTION BY USER UNIT To carryo...

Page 2: ...nd wind screen wipers are in functioning condition Check oil level of steering gear box Check the battery electrolyte level if necessary top up using distilled water at rest and cold Check the exhaust system visually if exhaust is excessively smoky or engine is noisy refer vehicle to nearest workshop for necessary check up Periodically check and ensure that the radiator cowl is intact and replace ...

Page 3: ...s probable bear on the cam pin plunger face or a week or distorted plunger return spring Check and tighten front and rear engine mounting other peripheral bolts Check and tighten cylinder head nut and bolt for correct torque in correct sequence if found loose Change engine oil and oil filter element First change at 16000 Km there after every 16000 Km Clean oil cooler Check engine oil pressure min ...

Page 4: ...l of rear axle top up if necessary Lubricate track rod drag link ball joint of front axle periodically and weekly Lubricate the king pin and check play adjust if necessary Check wheel alignment and adjust if necessary Check I bold U bolts tightness and spring clip fitment helper spring bracket spring shackle periodically Check shock observer rod pads mounting brackets bolts and nuts Lubricate shac...

Page 5: ...e Don t apply brake violently on slippery road to avoid skidding Never leave vehicle with engine running always put on parking lights if vehicle is parked on busy road side When you are halt make a habit of checking and cleaning wind screen lights reflectors rear view mirrors and tyres Don t use cell phone while driving it effect the concentration and control on driving adversely Please park the v...

Page 6: ... operation Oil change at every 16 000 KM Gear box constant mesh Steering gear box Mannual Gear box synchromesh API GL 4 with specified additive 0 0 0 Gear XP MAX SAE 90 SERVO GEAR ALT 90 AL 40 000 RANE 72 000 ZF 40 000 Power steering General motors type A suffix A Power steering fluid Max Servo power steer ALT RANE 80 000 1 year ZF Rear axle spiral and pinion API GL 4 OR MIL L 2105 OR IS 1118 EP T...

Page 7: ...wheel coupling Daily Tipping unit IS 10522 Harmony AW Max ISO VG 32 Servo hydraulic ALT 32 WIPRO UT HYVA 6 months Hydraulic clutch Hydraulic brake FM VSS 116 Dot 3 OR IS 8654 Brake fluid Max Dot 3 Servo power brake ALT 40 000 ENGINE COOLENT Aggregate Asoka ley land specification Ambient Temp C Gulf oil India IOC Change period in KMs All AL Hino engines with brass copper radiator JIS K 2234 94 Clas...

Page 8: ...ll Flow paper element Oil Cooler Type Plate Type Oil cooler 5 plates Fuel system Injection Pump Distributor type VE with Manifold pressure compensator LDA Optional hydraulic cold start injection advance KSB Governor Mechanical engine speed control Injector Multi Hole Nozzle with bar filter Feed Pump Engine driven feed pump mounted on FIP timer cover Fuel Filter I II Dual Filter Both micro filter w...

Page 9: ...d multi leaf with centre bolt arrangement Leaf width mm Front 76 Rear 80 Shock absorbers Double acting telescopic on front axle only Steering ZF Power Type Integral power steering Angle of steering column to frame 73º Electrical System 24 V negative earth 80 Ah 20 h rating 2x12V batteries Brakes Dual Line diaphragm operated 5 cam brake flick valve operated pneumatic hand brake on rear wheels only ...

Page 10: ...mper 1446 Rear overhang 1990 Overall length 7766 Overall width 2425 Front track 1963 Rear track 1816 Frame width 864 Laden height 970 Min ground clearance 253 Turning circle radius 8750 FILLING CAPACITIES In Litres Engine including Oil Filter Hino HA DDTI2D 10 5 Cooling system capacity Hino HA 6DTI 2D 19 Approx Gear box ZF S5 36 S6 36 Synchromesh 6 5 ZF S5 36 S6 36 Synchromesh with PTO 7 5 Rear Ax...

Reviews: