ASEA DBT12 Operation Manual Download

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Operations Manual

ASEA Power Systems

12kVA Dock Boost Transformer (DBT12)

P/N: 628050

Revision: ~

Revised 8/13/18

Summary of Contents for DBT12

Page 1: ...Operations Manual ASEA Power Systems 12kVA Dock Boost Transformer DBT12 P N 628050 Revision Revised 8 13 18 ...

Page 2: ...he buyer ASEA Power Systems is not responsible for consequential damage arising from the use of its equipment It does not apply to extensively modified or non standard systems Debit memos for returned units are not accepted and will cause return of the unit without repair LIFE SUPPORT POLICY ASEA Power Systems does not authorize the use of any of its products or systems for use as an AC voltage su...

Page 3: ...portant that the operator reads this manual prior to installing and operating the unit A thorough understanding of the information covered in this manual is required for proper installation and operation If any questions arise while reading this manual the user is encouraged to contact ASEA Power Systems ASEA Power Systems is located at ASEA Power Systems 15272 Newsboy Circle Huntington Beach CA 9...

Page 4: ...URE 18 6 2 OPERATION 20 6 3 TURN OFF PROCEDURE 20 6 4 AUTO RESTART FEATURE 21 7 TROUBLESHOOTING AND DIAGNOSTICS 22 7 1 COMMON PROBLEMS 22 7 2 SOFT START INHIBIT 22 7 3 ABNORMAL OPERATION 23 7 3 1 Warnings 23 7 3 2 Faults and Restart 23 7 3 3 Failure and Warning Messages 23 7 4 GATHERING DATA 24 8 MAINTENANCE 25 9 INTERNATIONAL POWER FORM REFERENCE 26 LIST OF FIGURES Figure 1 Unit Block Diagram 7 F...

Page 5: ...ctions described by the text THE CAUTION SYMBOL TRIANGLE ENCLOSING AN EXCLAMATION POINT INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIPMENT AND POSSIBLY INJURE PERSONNEL CAUTIONS WILL BE PRESENTED IN THIS FORM ALL CAUTIONS SHOULD BE RIGOROUSLY OBSERVED THE WARNING SYMBOL TRIANGLE WITH A LIGHTNING BOLT IS USED TO SIGNAL THE PRESENCE OF A POSSIBLE SERIOUS LIFE THREATENING CONDITION A CONDITI...

Page 6: ...K PEDESTAL WITHOUT FIRST OPENING THE DOCK OR YACHT BREAKER FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE DBT12 AND PEDESTAL OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE REQUIRED REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS EQUIPMENT THIS PREVENTS THE POSSIBILITY OF SHORTING THROUGH THE JEWELRY TO OR ELECTROCUTION OF THE OPERATOR WEAR SAFETY GLASSES WHEN SERVICING THIS EQUIPME...

Page 7: ...ansformer also provides basic range normalization and a first level of electrical noise filtering as shown in Figure 1 Figure 1 Unit Block Diagram Being a unit designed from the ground up specifically for the yachting industry all efforts have been made to produce a unit capable of sustaining the marine environment All unit components are packaged in single drip proof dust resistant aluminum enclo...

Page 8: ... Output Power Rating 12kVA Note 1 Output Power Form Note 1 Split Phase 120 240 VRMS Output Frequency Same as Input Freq Output Voltage Response Time 15 minutes Output Current Continuous 50 ARMS Output Current Peak 100 ARMS Efficiency 97 at rated load Note 1 Power ratings are based on a 240 VRMS output As the DBT12 is current limited the input voltage will affect the available output power 4 1 3 Co...

Page 9: ...ECIFICATIONS Parameter DBT12 4 2 1 Mechanical Height 12 25 31 2 cm Width Enclosure 13 16 33 4 cm Depth 18 16 46 1 cm Weight 127 lbs 57 7kg 4 2 2 Environmental Ambient Temperature Range 0 45 C non condensing Air Exchange Rate 171 CFM 4 83 m min ...

Page 10: ... 7 kg EXTREME CAUTION MUST BE EXERCISED IN HANDLING AND INSTALLATION TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL AN ADEQUATE MATERIAL HANDLING DEVICE SHOULD BE USED FOR UNLOADING MOVING AND POSITIONING THE UNIT 5 1 MECHANICAL INSTALLATION The unit is designed for horizontal floor mounted installation The mounting feet on each side of the unit contain mounting holes that are 0 41 10 3 mm in di...

Page 11: ...s must be considered during installation Table 1 Recommended Installation Clearances Parameters Proper Operation Proper Service Front 12 User access 12 Left Side 6 Intake Airflow 12 Right Side 6 Outlet Airflow 12 Side Cable Entry Top 0 14 Rear 0 2 The installation should prevent air circulation from the air outlets to the air intake FRONT ...

Page 12: ...DBT12 Operations Manual 12 LEFT RIGHT Figure 2 Mechanical Outline ...

Page 13: ...DBT12 Operations Manual 13 Figure 3 Bottom Mounting Hole Pattern ...

Page 14: ...tem amperage to ease disconnection and provide a safe servicing environment in the event of unit failure Conductors should be sized for the maximum continuous currents listed in Section 4 1 1 All power wiring requires the removal of the front cover This cover is secured with 5 ea 10 32 1 4 stainless steel screws Place the input circuit breaker in the OFF position Remove the front cover Prepare the...

Page 15: ...OFF STATE ANY CIRCUIT BREAKER S IN THE SWITCHGEAR PANEL THAT MAY BE SUPPLYING SHIP S BUS POWER TO THE DBT12 TERMINAL BLOCK FAILURE TO FOLLOW THESE PROCEDURES CAN RESULT IN DAMAGE TO THE EQUIPMENT AND CAN PRESENT THE RISK OF INJURY OR DEATH TO THE INSTALLER OR THE OPERATOR 5 2 1 Input Output Power Connections The unit is supplied with a compression type terminal block for power connections The term...

Page 16: ...ttom or from the right side of the unit Figure 5 Input Output Power Cables from the Bottom Figure 6 Input Output Power Cables from the Right Side Cord grip connectors Part Number CD36NA GY Manufacturer Sealcon LLC or equivalent with water sealing bushings and strain relief can be used to secure the wires or cables coming in ...

Page 17: ...result in the voiding of the equipment warranty THE UNIT ISOLATES THE OUTPUT POWER FROM THE INPUT POWER AND EQUIPMENT SAFETY GROUNDS SIMILAR TO AN ISOLATION TRANSFORMER THE INSTALLER MUST RE ESTABLISH THE GROUND REFERENCE FOR THE EQUIPMENT AT TIME OF INSTALLATION THE EQUIPMENT SAFETY GROUND IS TO BE CONNECTED PER THE APPROPRIATE CLASS STANDARD 5 2 3 Remote Communications The unit offers an RS 232C...

Page 18: ...start spinning and the display will illuminate and show the model name and software version The unit will perform a self test which requires approximately 2 seconds to complete and then select the proper gain for the input voltage present and close the input dock shore power and output ship power contactors DOCK BOOST TRANSFORMER Version x xx c 2018 ASEA POWER SYSTEMS DISPLAY ...

Page 19: ...fer to published rating curves for maximum current kVA and kW levels NOTE It is normal under no load conditions to have up to 2 Amps of input current flowing This current does not degrade the unit power rating After 5 seconds the display will sequence to the second summary screen indicating the following input and output information frequency real power power factor and load level The display will...

Page 20: ...OST1 at 217V and to 1 1 at 233V c A gain change will occur only after the target gain has been continuously higher or continuously lower than the current gain for a time period of 15 minutes and only if the load is up to the continuous rated value Figure 8 Voltage Chart Indicating the Gain Selection Hysteresis 6 3 TURN OFF PROCEDURE Turn the circuit breaker to the OFF position The unit will open t...

Page 21: ... restart Handles repeated power failures without operator intervention LETHAL VOLTAGES ARE AUTOMATICALLY ROUTED WITHIN THE UNIT WHEN 1 INPUT POWER IS PRESENT AND 2 THE CIRCUIT BREAKER IS IN THE ON POSITION LETHAL VOLTAGES WILL BE AUTOMATICALLY ROUTED TO THE UNIT OUTPUT AND THE OUTPUT CONTACTOR WILL AUTOMATICALLY CLOSE WHEN 1 INPUT POWER IS PRESENT AND 2 THE CIRCUIT BREAKER IS IN THE ON POSITION NE...

Page 22: ...t checked by a qualified electrician The unit powers up in accordance with the Section 6 1 description but does not close contactors and output voltage and power Review the unit display for an input voltage between 167 270VAC The unit trips to a POWER OFF state and reports the message FAULT Latched OFF Recycle Power Review Section 0 7 2 SOFT START INHIBIT If the unit is turned off within approxima...

Page 23: ...he unit attempts to restart operation 15 seconds after it opens the contactors or when no fault condition is present whichever is later For input and output overload faults restart is limited to two times within 12 hours For any other fault condition restart is limited to three times within 1 hour When the maximum number of restarts is reached the unit will stay in fault status indefinitely operat...

Page 24: ... T1_Hot Main transformer temperature is hot T2_Hot Auxiliary transformer temperature is hot Out1_I_Hi Output1 current exceeded rated capacity Out2_I_Hi Output2 current exceeded rated capacity 7 4 GATHERING DATA If a problem is being encountered by the unit carefully record the fault and warning messages listed before removing power When calling an authorized service center or the factory for assis...

Page 25: ... the user based upon experience in the environment Frequency will vary due to wire gauge wire type and applied vibration Refer to licensed electrician or factory authorized technician CPU battery replacement Every 3 years May require greater frequency with elevated ambient temperature or extended periods of non operation Refer to factory authorized technician Fan replacement Every 2 years May requ...

Page 26: ...120 208 Antigua and Barbuda 60Hz 230 400 Argentina 50Hz 220 380 Aruba 60Hz 127 220 115 230 Australia 50Hz 240 415 250 435 Azores 50Hz 110 190 220 380 Bahamas 60Hz 120 240 120 208 Bahrain 50Hz 60Hz 230 400 110 220 Balearic Islands 50Hz 127 220 220 380 Barbados 50Hz 115 230 115 200 Belgium 50Hz 220 380 Belize 60Hz 110 220 250 440 Benin 50Hz 220 380 Bermuda 60Hz 120 240 120 208 ...

Page 27: ...z 127 220 220 380 Cape Verde 50Hz 220 380 Cayman Islands 60Hz 120 240 120 208 Chile 50Hz 220 380 China PRC 50Hz 220 380 Colombia 60Hz 110 220 120 208 150 260 Costa Rica 60Hz 120 240 120 208 Cyprus 50Hz 240 415 Denmark 50Hz 230 400 Dominica 50Hz 230 400 Dominican Republic 60Hz 110 220 120 208 Ecuador 60Hz 120 240 120 208 Fiji 50Hz 240 415 Finland 50Hz 230 400 ...

Page 28: ...am 60Hz 110 220 120 208 Guatemala 60Hz 120 240 120 208 Haiti 60Hz 110 220 120 208 Honduras 60Hz 110 220 120 208 Hong Kong 50Hz 220 380 Ireland 50Hz 230 400 Israel 50Hz 230 400 Italy 50Hz 230 400 Jamaica 50Hz 110 220 Japan 50Hz 60Hz 100 200 100 200 Kuwait 50Hz 240 415 Madagascar 50Hz 127 220 220 380 Malaysia 50Hz 230 400 Maldives 50Hz 230 400 Malta 50Hz 230 400 ...

Page 29: ...400 Netherlands 50Hz 230 400 Netherlands Antilles 50Hz 60Hz 127 220 220 380 120 240 New Caledonia 50Hz 220 380 New Zealand 50Hz 230 400 Norway 50Hz 230 400 Panama 60Hz 110 220 120 208 Philippines 60Hz 115 230 Portugal 50Hz 230 400 Puerto Rico 60Hz 120 240 120 208 St Kitts and Nevis 60Hz 110 220 230 400 St Lucia 50Hz 240 415 St Vincent and the Grenadines 50Hz 230 400 Saudi Arabia 60Hz 127 220 ...

Page 30: ...Korea 60Hz 110 220 220 380 Spain 50Hz 230 400 Sweden 50Hz 230 400 Tahiti 60Hz 127 220 Taiwan 60Hz 110 220 120 208 Thailand 50Hz 220 380 Togo 50Hz 127 220 220 380 Trinidad Tobago 60Hz 115 230 230 400 Tunisia 50Hz 230 400 United Arab Emirates 50Hz 220 400 United Kingdom 50Hz 230 400 Uruguay 50Hz 230 400 Venezuela 60Hz 120 240 120 208 ...

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