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GALLIUM PRO DISC: ASSEMBLY GUIDE

Revision 1.0 - 2016-10-04 - Valid for MY2017 Gallium Pro Disc 

Gallium Pro Disc Gloss shown above. The Gallium Pro Disc is also available in Black Matte.

Summary of Contents for GALLIUM PRO

Page 1: ...GALLIUM PRO DISC ASSEMBLY GUIDE Revision 1 0 2016 10 04 Valid for MY2017 Gallium Pro Disc Gallium Pro Disc Gloss shown above The Gallium Pro Disc is also available in Black Matte ...

Page 2: ...t Parts Checklist 22 11 Appendix Naild Axles Installation 29 GALLIUM PRO DISC Table of Contents For the warranty to be valid the bicycle must be fully assembled by an authorized Argon 18 dealer High end components particularly carbon parts need extra care when assembled These components must be installed using a calibered torque wrench to make sure every bolt is at the right torque setting to prev...

Page 3: ...nger Alignment Gauge Park Tool Item DAG 2 or DAG 2 2 7 Cables and Housing Cutter 8 Carbon Paste 9 Loctite 242 10 Torque Wrench First Aid Kit Essential parts to always have on hand IN CASE OF EMERGENCY THIS MIGHT SAVE YOUR RIDE 1 Spare rear derailleur hanger SKU 80649 2 Seat clamp SKU 80546 GALLIUM PRO DISC 1 Tools Needed and First Aid Kit SKU 80649 SKU 80546 ...

Page 4: ...5 575 596 575 596 596 596 596 Reach D 374 374 374 374 374 382 374 382 382 382 382 389 382 389 389 389 389 395 389 395 395 395 395 401 395 401 401 401 401 408 401 408 408 408 408 3D Spacer 0 Stack C 488 488 488 488 488 506 488 506 506 506 506 537 506 537 537 537 537 566 537 566 566 566 566 590 566 590 590 590 590 610 590 610 610 610 610 Reach D 369 369 369 369 369 377 369 377 377 377 377 384 377 38...

Page 5: ...ixing bolt length for 140mm rotor 43mm Rear converter fixing bolt length for 160mm rotor 36 8mm Axles Naild 12 3 9 quick release thru axles with integrated rear derailleur hanger Axles are included with frameset Tire Clearance Up to 28mm tire clearance Seat Post 27 2mm Argon 18 ASP 6600 Carbon Seat Post Included Seat Post Clamp 30 7mm Bottom Bracket BB86 Press fit Headset FSA No 37 3D Press fit Be...

Page 6: ...ALLIUM PRO DISC 4 Seat Post Collar Assembly Assemble the seat post collar with the seat post Apply carbon paste on the seat post where it inserts inside the frame Tighten the bolt at 4 Nm CARBON PASTE 4Nm ...

Page 7: ...ead for easy installation of the saddle 1 Unscrew both bolts slightly until the top clamp a and the cradle b are separated enough to insert the saddle rail Do not unscrew the bolts completely 2 Screw both bolts in order to adjust the angle of the saddle and clamp the rail 3 Tighten bolts at 4 5Nm 4 5Nm a 80643 b 80642 ...

Page 8: ...8 GALLIUM PRO DISC 5 Seat Post Assembly The top clamp a and the cradle b can be flipped to change the saddle offset between 15 or 25mm 25mm offset 15mm offset a 80643 b 80642 a 80643 b 80642 ...

Page 9: ...et parts see p 9 2 Inspect the frame for cosmetic aspect scratches bumps cracks paint defect etc 3 For reference check serial number and write it on p 2 4 All the necessary bolts refer to Frameset Parts p 9 5 For optimal shifting performance use a derailleur hanger alignment gauge to make sure that the derailleur hanger is straight p 10 IMPORTANT The following parts are assembled on the frame When...

Page 10: ...SKU 80403 Included in SKU 80404 SKU 80546 SKU 80555 SKU 80553 SKU 38879 SKU 80551 SKU 38884 SKU 80548 SKU 80547 SKU 80550 SKU 38661 SKU 80552 SKU 80404 SKU 80403 SKU SP GALLPRO_D 246A SP GALLPRO_D 246B SKU FK GALLPRO_D 246A FK GALLPRO_D 246B 10 SKU 80549 SKU 38446 ...

Page 11: ...railleur hanger is aligned 2 Use Derailleur Hanger Alignment Gauge like Park Tool Item DAG 2 or DAG 2 2 For any assistance visit Park Tool s website parktool com product derailleur hanger alignment gauge dag 2 Also see instructions from Naild for rear assembly in Appendix p 27 ...

Page 12: ...fication Start installation at this end Insert derailleur cables with hoses using plastic caps Insert hydraulic brake hose as shown BR Brake Hose DC Derailleur Cable mech DH Derailleur Housing mech BR DC DH DC DH CABLE GUIDE 80551 CABLE STOPPER 38879 ...

Page 13: ...es through bottom bracket BB hole Insert in the appropriate slots in the BB guide Making sure the pipe is aligned with the top hole insert BB guide in the square hole until it clicks BOTTOM BRACKET CABLE GUIDE 80547 DC DC Derailleur Cable mech DC BOTTOM BRACKET CABLE GUIDE 80547 ...

Page 14: ...nical Drivetrain Specification ROUND PLUG 80554 DC CABLE GUIDE 80551 BR Brake Hose DC Derailleur Cable mech DH Derailleur Housing mech DC DH CABLE STOPPER 80552 BR Exit the hydraulic brake hose through the hole on the chain stay ...

Page 15: ...DISC 9 Electronic Di2 Drivetrain Specification BR Brake Hose EW Electronic Wire EW PLUG 80549 CABLE GUIDE 80551 GROMMET 80550 BR Start installation at this end Insert electronic wire and hydraulic brake hose as shown ...

Page 16: ...ivetrain Specification Use the square hole to connect all the wires to the junction box Insert the junction box in the hole Insert the BB cover in the square hole until it clicks BOTTOM BRACKET COVER 80548 GROMMET 80553 EW EW Electronic Wire ...

Page 17: ...17 GALLIUM PRO DISC 9 Electronic Di2 Drivetrain Specification CABLE GUIDE 80551 BR Exit the hydraulic brake hose through the hole on the chain stay BR Brake Hose EW Electronic Wire EW GROMMET 80553 ...

Page 18: ...C 9 Electronic Di2 Drivetrain Specification The Di2 battery is hidden in the seatpost use the Di2 battery holder to fix the battery correctly Apply a slight amount of grease on both parts GREASE Di2 Battery Holder 38446 ...

Page 19: ...19 GALLIUM PRO DISC 9 Electronic Wireless Drivetrain Specification Start installation at this end Insert hydraulic brake hose as shown BR Brake Hose BR PLUG 80549 CABLE GUIDE 80551 ...

Page 20: ...t all the wires to the junction box Insert the junction box in the hole Insert the BB cover in the square hole until it clicks BOTTOM BRACKET COVER 80548 ROUND PLUG 80554 GALLIUM PRO DISC 9 Electronic Wireless Drivetrain Specification ...

Page 21: ...21 GALLIUM PRO DISC 9 Electronic Wireless Drivetrain Specification CABLE GUIDE 80551 BR Exit the hydraulic brake hose through the hole on the chain stay ROUND PLUG 80554 BR Brake Hose ...

Page 22: ...4 Included in SKU 80403 Included in SKU 80404 SKU 80546 SKU 80555 SKU 80553 SKU 38879 SKU 80551 SKU 38884 SKU 80548 SKU 80547 SKU 80550 SKU 38661 SKU 80552 SKU 80404 SKU 80403 SKU SP GALLPRO_D 246A SP GALLPRO_D 246B SKU FK GALLPRO_D 246A FK GALLPRO_D 246B 22 SKU 38446 ...

Page 23: ...23 GALLIUM PRO DISC 10 Frameset Parts Checklist SKU Description Qty Picture N A FRAME 1 SP GALLPRO_D 246A SP GALLPRO_D 246B SEAT POST ASSEMBLY 1 FK GALLPRO_D 246A FK GALLPRO_D 246B FORK 1 ...

Page 24: ...24 SKU Description Qty 80657 SEAT POST CLAMP SUBASSEMBLY 1 80642 SEAT POST CRADLE 1 80643 SEAT POST TOP CLAMP 1 80644 SEAT POST BARREL 2 Picture GALLIUM PRO DISC 10 Frameset Parts Checklist ...

Page 25: ...25 SKU Description 80646 SPHERICAL WASHER R03 2 80647 BOLTS M5x35LG 2 80645 SPRING 1 80656 WASHER M5 2 Qty Picture GALLIUM PRO DISC 10 Frameset Parts Checklist ...

Page 26: ...26 GALLIUM PRO DISC 10 Frameset Parts Checklist SKU Description Qty 38661 HEADSET WITH 3D SYSTEM 1 80546 SEAT POST COLLAR Dia 30 7 1 80649 REAR DERAILLEUR HANGER 1 Picture 38446 DI2 BATTERY HOLDER 1 ...

Page 27: ...ALLIUM PRO DISC 10 Frameset Parts Checklist SKU Description Qty 80547 BOTTOM BRACKET CABLE GUIDE 1 80548 BOTTOM BRACKET COVER 1 80549 OBLONG PLUG 2 80550 OBLONG GROMMET 1 80551 OBLONG CABLE GUIDE 2 Picture ...

Page 28: ...M PRO DISC 10 Frameset Parts Checklist SKU Description Qty 80552 REMOVABLE CABLE STOPPER 1 38879 CABLE STOPPER 2 80553 ROUND GROMMET 2 80554 ROUND PLUG 2 Included in 80404 REAR AXLE ADJUSTER MECHANISM 1 Picture ...

Page 29: ...set Parts Checklist SKU Description Qty 80404 REAR AXLE 1 Included in 80403 FRONT AXLE ADJUSTER MECHANISM 1 80403 FRONT AXLE 1 38884 ROUND CAP SCREW M5 x 16mm LG 4 80555 FLAT HEAD SOCKET CAP SCREW M3 x 0 5 x 10 mm LG 2 Picture 29 ...

Page 30: ...30 GALLIUM PRO DISC 11 Appendix Naild Axles Installation ...

Page 31: ...31 GALLIUM PRO DISC 11 Appendix Naild Axles Installation ...

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