FOREWORD
This Arctic Cat Service Manual contains service and maintenance information for the Model Year 2004 Arctic Cat 4-
Stroke Snowmobiles. The manual is designed to aid service personnel in service-oriented applications.
This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition
to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given con-
dition.
The service technician should become familiar with the operation and construction of the components or systems by
carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient
with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize impor-
tant information. The symbol
! WARNING
identifies personal safety-related information. Be sure to follow the
directive because it deals with the possibility of severe personal injury or even death. The symbol
! CAUTION
identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with
the possibility of damaging part or parts of the snowmobile. The symbol
NOTE:
identifies supplementary informa-
tion worthy of particular attention.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs
and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and Warranty Department
Arctic Cat Inc.
© 2003 Arctic Cat Inc. December 2003
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN
Summary of Contents for 660 cc
Page 18: ...2 6 4S ENG04 Assembly Schematic 660 cc...
Page 19: ...2 7 2 4S E RP04 T...
Page 20: ...2 8 4S E C04 T...
Page 148: ...Wiring Diagram Ignition 660 cc Turbo Harness p n 3006 843 0739 280 5 15...
Page 149: ...Wiring Diagram Ignition 660 cc STD Harness p n 3006 606 0738 189 5 16...
Page 150: ...Wiring Diagram Ignition 120 cc Harness p n 0686 684 0737 331 5 17...
Page 156: ...Wiring Diagram Main Bearcat W T Harness p n 0686 804 0738 150 6 6...
Page 158: ...Wiring Diagram Hood Bearcat W T Harness p n 0686 868 0738 175 6 8...
Page 159: ...Wiring Diagram Main Hood 120 cc Harness p n 0686 684 0737 331 6 9...
Page 265: ...8 65 8 ARCTIC CAM ARMS 04 CAM...
Page 360: ...9 87 9 0728 001 0000 004 0728 002 0000 004 0728 004 0000 006...
Page 361: ...9 88 0728 006 0000 007 0728 007 0000 008 0728 008 0000 009...
Page 362: ...9 89 9 0728 009 0000 007 0728 010 0728 019 0000 011 0728 011 0000 012...
Page 363: ...9 90 0728 012 0000 013 0728 013 0000 013 0728 015 0000 015...
Page 364: ...9 91 9 0728 016 0000 016 0728 017 0000 017 0728 018 0000 018...
Page 365: ...9 92 0728 021 0000 087 0728 022 0000 018 0728 023 0000 089...
Page 366: ...9 93 9 0728 024 0000 090 0728 025 0000 091 0728 026 0000 092...
Page 367: ...9 94 0728 027 0000 017 0728 028 0000 020 0728 029 0000 021...
Page 368: ...9 95 9 0728 030 0000 022 0728 031 0000 023 0728 032 0000 038...
Page 369: ...9 96 0728 033 0000 093 0728 035 0000 094 0728 036 0000 095...
Page 370: ...9 97 9 0728 037 0000 096 0728 038 0000 097 0728 039 0735 365 0728 040 0728 040...
Page 371: ...9 98 0728 041 0735 366 0728 042 0728 042 0728 043 0728 043 0728 047 0728 047...
Page 372: ...9 99 9 0728 048 0738 017 0728 049 0738 018 0728 050 0738 019 0728 065 0738 355...
Page 373: ...9 100 0728 067 0738 356 0728 072 0738 357 0728 076 0738 358 0728 081 0738 359...
Page 374: ...9 101 9 0728 083 0738 360 0728 084 0738 361 0728 116 0739 222 0728 117 0739 223...