Arconic EPS4 series Instruction Manual Download

Page: 1 / 16

January 24, 2017

HK1036

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Instruction Manual

EPS4

series

Ebbert Power Source

Safety Instructions

Description

Specifications

Principle of Operation

Maintenance

Parts List

Components Drawings

7-10

Power Booster Service

Power Booster Drawing

and Parts Lists

Air Bleeding the Power Unit

Troubleshooting

Kits and Accessories

Summary of Contents for EPS4 series

Page 1: ...al EPS4 series Ebbert Power Source Safety Instructions 3 Description 4 Specifications 4 Principle of Operation 5 Maintenance 5 Parts List 6 Components Drawings 7 10 Power Booster Service 11 Power Booster Drawing and Parts Lists 12 Air Bleeding the Power Unit 13 Troubleshooting 14 Kits and Accessories 14 ...

Page 2: ...2 EPS4 series Ebbert Power Source HK1036 ...

Page 3: ...ibility of forcible ejection of pintails or spent mandrels from front of tool 17 If there is a pinch point between trigger and work piece use remote trigger Remote triggers are available for all tooling 18 Unsuitable postures may not allow counteracting of normal expected movement of tool 19 Do not abuse tool by dropping or using it as a hammer Never use hydraulic or air lines as a handle or to be...

Page 4: ...0 mm I D minimum HYDRAULIC FLUID HYDREX AW 68 This manual contains operating and service procedures for the Power Source models EPS4 series Pay close attention to ALL recommended service procedures in this manual Specific instructions for each tool are given under that tool model number heading While they may appear to be similar each tool contains parts that are not used on other models and remov...

Page 5: ...ing the air pressure to return the air hydraulic pistons to the full back position When using the single port unit EPS4 increase the air pressure to 90 PSI 6 20 BAR which will yield approximately 4 410 PSI 304 07 BAR hydraulic pressure Figure 1 See Figures 2 2A and 2B Huck recommends conducting periodic inspections on the Air Filter Regulator and the Oil Cup Reservoirs Check the Air Filter Regulat...

Page 6: ...2 00 ft 2 00 ft 22 507675 Green Hose 5 32 Dia 2 17 ft 2 17 ft 2 17 ft 23 508061 1 4 NPTF Female Tee 1 1 1 24 507726 Leveling Guide 4 4 4 25 507714 Hook and Latch Assy 2 2 2 26 300464 1 Foam Cushion Gasket 1 1 1 27 590441 Large Rig Sticker 1 1 1 28 300407 Modif Male Connector 1 1 1 29 500221 Bolt 2 2 2 30 300154 Spacer 2 2 2 31 501059 Locknut 2 2 2 32 600034 Aluminum Nail Rivet 14 14 14 33 507864 L...

Page 7: ...7 EPS4 series Ebbert Power Source HK1036 Assembly Drawing See Figure 2A for Four Way Valve Component Structure See Figures 2B and 2C for Manifold Assembly Component Structures Figure 2 ...

Page 8: ...8 EPS4 series Ebbert Power Source HK1036 Detail F 300499 Four way Valve Assembly Figure 2a Assembly Drawing ...

Page 9: ...9 EPS4 series Ebbert Power Source HK1036 Figure 2b Assembly Drawing Detail G 300500 Manifold Assembly ...

Page 10: ...10 EPS4 series Ebbert Power Source HK1036 Assembly Drawing NOTE HOLES 3 4 5 6 7 WHEN NOT BEING USED MUST BE PLUGGED WITH PIPE PLUG 502378 Figure 2c Detail H 300510 dash Manifold Assembly ...

Page 11: ...event fluid spilling Remove the two nuts and washers Figure 3 Items 19 20 21 that attach the power booster assembly to the power unit enclosure then place a rag under the hydraulic fitting and finish removing hydraulic line Disassembly Figure 3 Remove the five hex head bolts and separate the end castings from the fiberglass air cylinder Inspect the air piston and hydraulic piston for surface irreg...

Page 12: ...0305 Piston 1 8 300352 Piston Support 1 9 300542 Screw 3 I tem P art N o D escription Q ty 10 500781 O ring 3 11 300543 Air Piston 1 12 300300 Cylinder Head 1 13 502972 Washer 8 14 508054 Hex Bolt 2 15 508055 Hex Bolt 6 16 501289 Cap Screw 1 17 507690 Washer 1 18 300312 Seal Housing 1 I tem P art N o D escription Q ty 19 500171 Washer 2 20 500195 Lockwasher 2 21 500217 Hex Nut 2 22 507667 Seal 4 2...

Page 13: ...leed screw of the tool Figure 4 3 Pump the bleed pump until there are no more air bubbles in the reservoir 4 Remove the bleed pump from the tool and replace the bleed screw Air Bleeding the Power Unit WARNING Be sure to disconnect your power tool s air hose from the power unit when air bleeding or filling the unit with hydraulic fluid This will prevent accidental actuation of the power circuit whi...

Page 14: ...as a cushioned handle grip for comfort and safety Filler Bleed Pump P N 300509 A valuable tool for maintaining Ebbert Power Units With it you can fill the hydraulic fluid reservoir and purge the power booster of air This can be accomplished in much less time than manually filling the reservoir or gravity bleeding the system Rivet Tool Bleed Port Hose P N 300458 When used with the Bleed Pump P N 30...

Page 15: ...er items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHANTABILITY OR FITNESS F...

Page 16: ...rations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 FAR EAST Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Futur...

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