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The EZ cover system Top track / Recessed System is relatively easy to install, even if you haven’t  
installed one before. With these instructions, you should be able to have it installed in just a few hours. 
The following is a List of tools needed to complete the job. 

 

Tools Required

Hammer drill with 1/4” masonry drill bit 
11/64” and 1/4” metal bits 
Cordless drill 
Saws-all or hack saw 
#2 & #3 Philips screw drivers and cordless bits 
Flat screw driver 
Philips screw driver 
Allen wrench set 
Hammer 
Basic wrench and socket set 
File 
Small torpedo level 
Utility knife 
Lighter or Pocket torch 
Pencil or Chalk 
 

Copy of presite or dimensions given to Aquamatic Cover Systems 
 
 

 

Installation Manual 

EZ cover Top track / Recessed System 

Summary of Contents for EZ Cover

Page 1: ...the job Tools Required Hammer drill with 1 4 masonry drill bit 11 64 and 1 4 metal bits Cordless drill Saws all or hack saw 2 3 Philips screw drivers and cordless bits Flat screw driver Philips screw driver Allen wrench set Hammer Basic wrench and socket set File Small torpedo level Utility knife Lighter or Pocket torch Pencil or Chalk Copy of presite or dimensions given to Aquamatic Cover Systems...

Page 2: ... Page 3 Steps 6 Drive Unit Installation Steps 7 Installing the Cover Drum Page 4 Steps 8 Rope Reel Installation Step 9 Feeding the cover rope into the track Step 10 Running the ropes through the pulley s Page 5 Step 11 Attaching the leading edge bar Step 12 Installing the fabric Step 13 Attaching the fabric to the cover drum Page 6 Step 14 Completion ...

Page 3: ... end pulley assembly s You should also have a leading edge bar and two poles Last but not least a bag containing the correct colored cover fabric THE BAG DOES NOT INDICATE FABRIC COLOR so look inside Step 2 Review Presite or Measurements You should review the presite sheet or dimensions given to Aquamatic Cover Systems for proper track placement The two measurements that you are mainly interested ...

Page 4: ...k to Coping Deck After all measurements have been checked and re checked and the placement on the coping deck have been made it is time to secure the tracks Starting at the vault end with the 1 in still into the vault locate the first hole in the track Using a ham mer drill with the 1 4 in masonry bit drill into the coping deck about 2 in Lift up the track and insert a plastic ribbed anchor into t...

Page 5: ...side that allow them to slide into the bracket There is also a retaining plate that slides into a notch in the bracket and held in place with a Philips screw Remove the block from the non drive side bracket and slide onto the drum shaft You may have to use a 7 16 in wrench to loosen up the bolt on the block to allow it to slide onto the shaft The drive side block is already attached to the drum On...

Page 6: ...ide assembly s giving yourself about a 2 ft tail position rope at an angle across the track opening While simultaneously exerting some pressure and applying a sharp tug the rope should pop into the track groove leaving the 2 ft tail to use to pull the remaining rope to the end of the track To feed the rope through the back channel of the track you will have to remove the cap of the pulley assembly...

Page 7: ... sides pull back towards the drum until the sliders bump against the guides Standing behind the rope reel looking towards the pool grab both ropes and pull evenly until the slack is taken up and the fabric starts to move forward While keeping tension on the rope give yourself 3 5 ft from the back of the vault s edge and cut the rope evenly Use the lighter or pocket torch to melt the ends of the ro...

Page 8: ...imes and the fabric seems to come back askew crooked You can make a small adjustment in the drum to help correct this Make note of which side the fabric sticks out closest to the water close the cover across the pool Use the allen wrench and loosen up the two piece lock collars and slide the drum about 1 2 in the direction the cover was sticking out the farthest Tighten up the collars Operate the ...

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