Antunes 9200560 Owner'S Manual Download

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P/N 1010729 Rev. O 03/20

Vertical Contact Toaster

Owner’s Manual

Model VCT-20/25/50

Manufacturing Numbers:

9200560, 9200600, 9200602, 9200606,

9200608, 9200609, 9200614, 9200616,

9200620, 9200621, 9200622, 9200624,

9200625, 9200626, 9200628, 9200629,

9200630, 9200631, 9200632, 9200633,

9200634, 9200637, 9200638, 9200639,

9200640, 9200644, 9200646, 9200647,

9200648

www.antunes.com

Original Instructions

Summary of Contents for 9200560

Page 1: ...ufacturing Numbers 9200560 9200600 9200602 9200606 9200608 9200609 9200614 9200616 9200620 9200621 9200622 9200624 9200625 9200626 9200628 9200629 9200630 9200631 9200632 9200633 9200634 9200637 9200638 9200639 9200640 9200644 9200646 9200647 9200648 www antunes com Original Instructions ...

Page 2: ...s the equipment Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipment ...

Page 3: ...rresponding changes improvements additions or replacements for previously purchased equipment Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment WARNING GENERAL WARNING Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage ...

Page 4: ...e the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep ...

Page 5: ...T 25 9200625 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200628 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200629 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9600633 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200634 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200639 230 3460 15 50 60 VCT 25 9200640 230 2450 10 6 50 60 VCT 50 9200600 120 1760 14 7 60 5 15P 15 Amp 120 VAC Non Locking Assembly Only VCT 25 920...

Page 6: ...VERTICAL CONTACT TOASTER 6 P N 1010729 Rev O 03 20 10 3 4 9 3 4 20 5 16 22 11 16 23 1 4 590 5 mm 3 4 19 1 mm 555 8 mm 519 9 mm 247 6 mm 273 1 mm 14 5 8 371 5 mm Dimensions SPECIFICATIONS continued ...

Page 7: ...d rear Conveyor Covers Figure 1 2 Install the Damper Assembly Figure 1 NOTE Make sure the damper assy rests only on the bottom front and rear yellow support rods 3 Install the Bun Chute Figure 2 4 Remove the Release Sheet from the plastic bag and lay it on a clean flat surface Fold the sheet exactly in half Figure 3 5 Crease the sheet at the fold using only your fin ger Figure 3 NOTE Do not use me...

Page 8: ...y sheet on a flat surface Fold over so ends meet Press lightly with finger to form crease Figure 4 Installing Release Sheet Platen Conveyor Cover Conveyor Cover Heat Shield Release Sheet WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do not modify the power supply cord plug If...

Page 9: ...er setting for darker toasting 7 Turn the unit off when finished toasting Safety Features HI LIMIT RESET BUTTON A hi limit thermostat will turn off electrical power to the heater and control circuits if the unit overheats To reset this thermostat allow sufficient time 10 15 min utes for the unit to cool down then press and release reset button located at the rear of the unit Figure 5 If the unit r...

Page 10: ...h sanitizer 8 Close the front Conveyor Cover open the rear Conveyor Cover and clean the Belt Wrap as described in Step 7 9 Close the rear Conveyor Cover Reinstall the Heat Shield plug in the power cord turn the unit on count 15 seconds then turn the unit off and unplug the unit 10 Open the rear Conveyor Cover again and clean the newly exposed section of the Belt Wrap in the same manner as before C...

Page 11: ...nd reinstall the Heat Shield Butter Wheel Pan and Bun Feeder CA UT ION INCORRECT CORRECT Figure 7 Installing Belt Wrap Figure 8 Aligning Belt Teeth Belt Wrap Pin Belt Rotation Upper Support Rod Lower Support Rod CAUTION Position the Belt Wrap between the Upper and Lower Support Rods or damage to the unit may occur CAUTION Align the ends of the Belt Wrap properly Figure 11 or the Belt Wrap may be d...

Page 12: ...de of the Conveyor Belt Chain The rest are large 3 4 links 10 Remove one 1 2 link from the belt 11 Reassemble the Conveyor Belt Chain onto the sprockets as described in Replacing Conveyor Belt Chains 12 Measure the gap again to ensure it is not too tight 13 Check the opposite side of the toaster using the same steps NOTE If the Conveyor Belt Chain is too tight to be reassembled remove an additiona...

Page 13: ...unting bracket screws 3 Remove the motor sprocket using a hex wrench 4 Remove the drive motor bracket from the gear motor Save the four 10 32 x 3 8 pan head screws P N 310P154 5 Place one drop of Loctite Blue into each threaded hole in the gear reducer casting Attach the drive motor bracket to the gear reducer using the original four 10 32 x 3 8 screws 310P154 removed in step 3 6 Attach the motor ...

Page 14: ...bottom of the Tensioner wheel should be 13 16 2 1 cm or the height of a U S Nickel 3 Adjust or replace any damaged ones as recommended REPLACING THE ROLLER TENSIONERS 1 Push down on retaining tab of the tensioner 2 While keeping pressure on the retaining tab slide the tensioner out of the guide plate 3 Replace the tensioner by sliding the new one into the retainer plate Figure 11 Measuring Roller ...

Page 15: ...witch If low or zero volt age replace power cord If voltage is correct check for correct voltage out of rocker switch If low or no voltage replace rocker switch Hi limit switch tripped open Reset hi limit switch Fig 5 page 9 Wiring problem Check all electrical connections for burns discolor ation or arcing Replace all connections or compo nents with damaged terminals Replace all damaged wiring wit...

Page 16: ... minute for VCT 20 three 3 turns per minute for VCT 25 one 1 turn per minute for VCT 50 Broken Drive Chain or loose sprocket Check the Drive Chain for kinks broken or bent links or other damage Check the motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged worn sprockets and replace as required Conveyor Belt chains installed incorrectly ...

Page 17: ...V 300 Watts Defective or wrong drive motor To check drive motor 1 Measure resistance of motor coil Replace motor if coil measures either open circuit or zero resistance 2 Mark the drive motor sprocket and count the turns per minute Correct drive motor speed is nine 9 turns per minute for VCT 20 three 3 turns per minute for VCT 25 one 1 turn per minute for VCT 50 Defective Drive Chain or loose spro...

Page 18: ...lem Check all electrical connections for burns discolor ation or arcing Replace all connections or compo nents with damaged terminals Replace all damaged wiring with the same or higher rated wire Platen inoperative To check platen Use an Ohm meter to test resistance of the platen heater disconnect 1 wire to isolate heater Correct cold resistance for heating element of platen are as follows 120 Vol...

Page 19: ...rrect drive motor speed is nine 9 turns per minute for VCT 20 three 3 turns per minute for VCT 25 one 1 turn per minute for VCT 50 Conveyor Belt chain is loose worn or broken or the motor drive sprocket is loose Check drive chain for kinks broken or bent links or other damage Check motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged wor...

Page 20: ... bent links or other damage Check motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged worn sprockets and replace as required Conveyor belts installed incorrectly Install conveyor belt to match diagram Be sure that ends of the hooks are facing down Conveyor belt too loose or missing links 41 links required when new When new conveyor has ...

Page 21: ...ty Interlock Switch some models is not being activated by the Heat Shield Heat Shield is ajar Reposition Heat Shield If the Interlock Switch has failed order kit 7001436 to remove and bypass the Interlock Switch Heat Shield is damaged Replace if necessary If the Conveyor Safety Interlock Switch is dam aged order kit 7001436 to remove and bypass the Interlock Switch Belt Wraps slipping over Conveyo...

Page 22: ...al Conveyor Belt Chains have stretched Measure and adjust the conveyor Belt Chains as described in the Maintenance section of this manual Conveyor Belt Chains adjusted incorrectly Sugar and or carbon has accumu lated inside the Conveyor Belt Wrap and between the Conveyor Belt chain and Tensioner Slide Rails Remove Belt Wraps clean conveyor Belt Chain links just as you clean the Belt Wraps daily an...

Page 23: ... THERMOSTAT MOTOR 16 GA AWM 105 C 14 GA TFE 200 C AUXILARY HEATER 1 AUXILARY HEATER 2 WIRING DIAGRAM Pictorial Wiring Diagram VCT 20 for Mfg No 9200560 14 GA TFE 200 C 16 GA AWM 105 C THERMOSTAT NOTE ALL WIRES TO BE 14 GA AWM 105 C UNLESS OTHERWISE SPECIFIED 16 GA TFE 200 C 18 GA AWM 105 C INDICATOR THERMOSTAT HI LIMIT LIGHT GRN YEL WHT BLU BLK BRN GRN PLATEN HEATER WIRING DIAGRAM BLK 4 5 1 2 BLK ...

Page 24: ...VERTICAL CONTACT TOASTER 24 P N 1010729 Rev O 03 20 WIRING DIAGRAM continued Pictorial Wiring Diagram VCT 25 VCT 50 without Interlock Switch ...

Page 25: ...emperature Control Item 22 Drive Motor Assy Item 24 Rocker Switch Item 58 Fan Blade Item 43 Hi Limit Thermostat Item 17 Drive Sprocket Item 18 Drive Chain Item 49 Auxiliary Heater VCT 20 only Item 49 Auxiliary Heater VCT 20 only Item 57 Cover Plate VCT 25 VCT 50 only Item 57 Cover Plate VCT 25 VCT 50 only Parts Identification ...

Page 26: ...Bearing 1 20 0501232 Bracket Idler Sprocket 1 21 0503589 Bracket Motor Mounting 1 22 7000204 Drive Motor Kit VCT 20 Incl 58 1 400K150 Drive Motor Kit VCT 50 120V Incl 58 1 400K151 Drive Motor Kit VCT 50 230V Incl 58 1 400K152 Drive Motor Kit VCT 25 120V Incl 58 1 400K153 Drive Motor Kit VCT 25 230V Incl 58 1 23 2150173 Sprocket Motor VCT 20 1 2150120 Sprocket Motor VCT 50 1 2150110 Sprocket Motor ...

Page 27: ...KEPS 6 71 310P103 Screw 10 32 x 1 4 4 72 310P140 Washer 10 6 73 308P101 Nut 8 32 3 74 306P101 Nut Hex 6 32 2 75 306P123 Screw 6 32 x 7 8 2 76 308P34 Nut Hex Acorn 8 32 10 77 100P900 Label Service 1 78 325P104 Washer 1 4 4 79 325P109 Screw 1 4 20 x 1 2 4 80 308P124 Screw 1 Way 8 32 x 1 2 1 81 210K230 Bumper Recess Leg 1 4 82 310P136 Screw 10 32 x 1 1 4 4 83 308P133 Screw 8 32 x 1 4 12 84 308P151 Sc...

Page 28: ...VERTICAL CONTACT TOASTER 28 P N 1010729 Rev O 03 20 REPLACEMENT PARTS continued CA UTION 3 3 8 35 10 44 64 38 34 33 66 83 39 45 81 86 82 77 29 ...

Page 29: ... 17 70 54 72 18 19 17 23 17 15 70 59 13 14 16 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57 NOTE As of March 2017 the Interlock Switch item 53 is discontinued from use If your toaster has the Interlock Switch and it fails order kit 7001436 to remove and bypass the Interlock Switch ...

Page 30: ...VERTICAL CONTACT TOASTER 30 P N 1010729 Rev O 03 20 30 REPLACEMENT PARTS continued 49 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 15 52 13 14 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 68 76 83 ...

Page 31: ...1 P N 1010729 Rev O 03 20 OPTIONAL PARTS VCT 25 VCT 50 1 2 1 7000236 Bun Feeder 1 2 7000238 Butter Wheel Kit 1 1 7000685 Heated Bun Kit 1 2 7000703 Butter Wheel Kit 1 Item Part No Description Qty Item Part No Description Qty 1 2 ...

Page 32: ...shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest aut...

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