Anchor Navi-Trac Installation Instructions Manual Download

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5.0”

2.3”

NAV30GENC 1019

EC 5562

Please read all assembly / installation instructions before the installation or removal of this product.

Installation Instructions

Navi-Trac

Frame Tent

30’ Wide Gable End System

Non-Certi

ed Installation

7701 Highway 41 N

Evansville, IN 47725

Phone: 812-867-2421

Fax: 812-867-1429

1-800-544-4445

email: [email protected]

www.anchorinc.com

Summary of Contents for Navi-Trac

Page 1: ... before the installation or removal of this product Installation Instructions Navi Trac Frame Tent 30 Wide Gable End System Non Certified Installation 7701 Highway 41 N Evansville IN 47725 Phone 812 867 2421 Fax 812 867 1429 1 800 544 4445 email tents anchorinc com www anchorinc com ...

Page 2: ...t 12 Connecting the First Two Beams 13 Installing Purlins Completing First Bay Completing the Top Frame Installing the Gabled End Frame 14 Installing Guy Webs X Cabled Bays 15 Installing Mid Panels Installing Gabled End Panels 16 Safe Attachment of Pull Ropes to Fabric Fabric Tensioning 17 Completed Gabled End Unit Illustration Alternate Hip End Gabled End Configuration 18 Combining Hip and Gabled...

Page 3: ... the end beams and tensioned to the Gabled End uprights 6 Corner guys are in one direction only parallel to the beams NOTE It is possible to combine the hip end and gabled end styles within one building unit see kit 3 however this assembly manual focuses on the gabled end configuration only The last few pages describe the hip gabled combination and refer the customer to the hip end assembly manual...

Page 4: ...4 30 NAVI TRAC COMPONENT ILLUSTRATIONS INSTALLATION TOOLS ...

Page 5: ...3 EW 15 EAVE GABLED END DROP IN 15 2 2 R16 2 RAFTER 16 2 2 1 2 2 2 2 2 2 H21 4 HIP LOWER SPLICE 21 4 30 2 PURLINS P1 PURLIN 10 2 2 2 2 P2 PURLIN 15 2 2 P3 PURLIN 20 2 2 UPRIGHTS U8 UPRIGHT 8 2 3 2 2 2 2 2 2 UG 15 END UPRIGHT 14 2 1 1 WELDMENTS FITTINGS PLATES BFW ADJ BASE PLATES W INSERTS FIXED END 1 1 3 2 2 2 BHW ADJ BASE PLATEW INSERTS HINGED 2 2 2 2 CW CORNER WELDMENTS 2 EIW END INTERMEDIATE WE...

Page 6: ...ER 6 OPEN BAYS X6 LOWER ROOF X CABLES FOR 20 MID BAY A RED NAV BAY20 4 4 INSTALL AS SPECIFIED FOR UNITS W OVER 6 OPEN BAYS BOLTS AND HARDWARE LANYARD ASS Y W HAIRPIN COTTER 4 1 2 13 x 3 BOLT W NYLOCK NUT 4 2 8 2 2 2 2 2 2 1 2 13 x 3 1 2 BOLT W NYLOCK NUT 1 1 INSTALLATION TOOLS CROSS CABLE FOR 30 RED 1 1 1 1 1 1 LOWER SAFETY STRAP W RATCHET 4 UPPER SAFETY STRAP FOR 10 BAYS 4 UPPER SAFETY STRAP FOR ...

Page 7: ...C frame When lifting each side of an end section 2 NAVI TRAC frame lifts should be used 9 Before pivoting beams to vertical clear the area of items that could cause tripping or slipping 10 Before pivoting middle beam install the cross cable for safety bracing On the 50 NAVI TRAC the cross cable should be left in place as an essential part of the structure 11 NOTE Hinged baseplates are used on all ...

Page 8: ...GTH MEASUREMENT OF ONE LIES DIRECTLY ON THE DIAGONAL MEASUREMENT OF THE OTHER PULL THE TAPES TIGHT AND MARK THEIR INTERSECTION THIS WILL LOCATE A FAR CORNER POINT D ABOVE 7 SWITCH TAPES SO THAT TAPE 1 ABOVE MEASURES THE DIAGONAL AND TAPE 2 ABOVE MEASURES THE LENGTH THIS WILL LOCATE POINT C ABOVE 8 WITH THE FOUR PRIMARY CORNERS LOCATED LAY OUT BASEPLATES AND UPRIGHTS ACCORDING TO THE NUMBER OF BEAM...

Page 9: ...er upright as shown for Gabled End Units 1 30 Stake through base plate Drive into ground as far as possible 1 3 4 2 6 5 ASSEMBLE FIRST BEAM MCW 2 RW ON MID BEAMS RWE ON END BEAMS R16 2 2 U8 2 BHW 2 1 STAKE PER BASE PLATE XRB 2 FOR X CABLED BEAMS ONLY MAKE CONNECTIONS IN NUMBER SEQUENCE SHOWN STAKE PLATES BEFORE ERECTING 7 8 9 10 USE CROSS CABLE AS AN INSTALLATION TOOL TO SQUARE FIRST BEAM BEING RA...

Page 10: ...EAM 3 INSERT THE LOOSE HANGING ENDS OF UPPER WEBS INTO THE RATCHETS OF THE LOWER SAFETY WEBS PULL ABOUT 1 FT OF WEB THRU THE RATCHET LEAVE PLENTY OF SLACK 4 SNAP UPPER ENDS OF UPPER WEBS TO THE EAVE BRACKETS OF THE BEAM TO BE RAISED 5 LEAVE THE LEADING WEBS TO BEAM 1 LOOSE AND HANGING UNTIL BEAM IS UP CROSS CABLE USED FOR SQUARING FIRST BEAM BEING RAISED OPTIONAL ON OTHER BEAMS NOT REQUIRED FOR FI...

Page 11: ... THE TRAIL ING SAFETY WEBS DRAW TIGHTER SECURING THE 1st VERTICAL BEAM ON THE LEADING 2 PC SAFETY WEBS WORKERS INSERT LOOSE ENDS OF UPPER SAFETY WEBS INTO THE RATCHETS OF THE LOWER SAFETY WEBS USING RATCHETS ADJUST LEADING AND TRAILING SAFETY WEBS AGAINST EACH OTHER ON BOTH SIDES OF THE STRUCTURE TO SECURE AND VERTICALLY ALIGN THE BEAM ...

Page 12: ...ARD IT 2 OR 3 WORK ERS SHOULD HOLD THE BEAM AT VERTICAL UNTIL EAVE BARS ER20 ARE INSTALLED SECURING THE 2nd BEAM WITH DROP IN RIDGE EAVE BARS DROP IN RIDGE EAVE BARS CON NECT 1st AND 2nd BEAMS DROP ONE HOOK END OF BAR INTO EAVE FITTING USE LIFTING CRADLES TO POSITION 2nd END ...

Page 13: ...LD OTHERWISE RESULT IN WATER POND ING IN THE 20 FT BAY USE SAME TECHNIQUE AND THE LONG LIFTING POLE WITH CRADLE TO INSTALL THE PURLINS AND RIDGE EAVE BAR AT THE PEAK REMOVE CROSS CABLE FROM 2ND BEAM COMPLETING THE TOP FRAME INSTALLING GABLED END FRAME REPEAT PREVIOUS STEPS UNTIL ALL BEAMS ARE VERTICAL AND BOTH END BAYS ARE X CABLED AS SHOWN INSTALL GABLED END FRAME MAKE CONNECTIONS IN THE ORDER SH...

Page 14: ... BELOW THE PURLIN CONNECTION THREADS SHOULD POINT INWARD TOWARD CENTER OF BAY THREAD CABLE EYE NUTS ONTO EACH BOLT TO SECURE THE CABLES AS SHOWN PURLIN X CABLING IS IDENTICAL ON BOTH SIDES OF THE STRUCTURE RAFTER X CABLES ARE COLOR CODED RED AND LABELED 10 15 OR 20 ACCORDING TO BAY SIZE UPRIGHT X CABLES ARE COLOR CODED GREEN AND LABELED 10 15 OR 20 ACCORDING TO BAY SIZE IMPORTANT NOTE REFER TO CAU...

Page 15: ...E SIDE OF BAY INSTALLING 2 PC GABLED END USE LONG LIFTING POLE TO PUSH EACH HALF TO PEAK WHEELED PANEL GUIDE AT EAVE SECURE LACE LINE AT TOP BOTTOM WITH FASTEX BUCKLES TIE OFF BOT TOM LOOP STANDARD LOOP GROMMET LACING NOTE TO ENSURE THAT MID FABRIC GOES IN SMOOTHLY AND TO MINIMIZE CHANCE OF DAM AGE TO FABRIC ALWAYS USE THE WHEELED PANEL GUIDE TO FEED KEDAR INTO FRAME CHANNELS SEE NEXT PAGE FOR INF...

Page 16: ...ROUGH ITS OWN CATENARY RING PASSING OVER THE LEFT WEB 3 CONTINUE RING OF RIGHT TENSIONING WEB THROUGH OPPOSITE CATENARY RING 4 OVERLAP BOTH TENSION RINGS ATTACH WEB RATCHET AND TENSION DOWNWARD AGAINST TENSION HOLE IN UPRIGHT CATENARY RINGS SHOULD MOVE CLOSER TOGETHER AS RATCHET IS TIGHTENED FOLD CURTAIN AND CATENARY BACK ON TOP OF MID SO THAT THEY ARE OUT OF THE WAY SNAP OF PULL ROPE MUST BE FAST...

Page 17: ...ENSIONED GUY WEBS STAKED AND RATCHETED TIGHT TO MEET ENGINEERING REQUIREMENTS WALLS SHOULD BE INSTALLED ON ALL 4 SIDES 30 x 60 GABLED END NAVI TRAC ALTERNATE HIP GABLED END COMBINATION USING KIT 3 FOR THE HIP COMPONENTS SEE THE FOLLOWING PAGE FOR ASSEMBLY REFERENCE ...

Page 18: ...HE HIP END UNIT EXTENSION BEAMS ARE PIVOTED IN THE SAME MANNER AS SHOWN PREVIOUSLY IN THIS GABLED END ASSEMBLY INSTRUCTION SEE BELOW FOR COMPONENTS THAT MUST BE SUBSTITUTED IN HIP END UNIT SEE KIT 3 E15 EIW CW BFW H21 4 MRW EFW TFW MLW HIP KIT 3 COMPONENTS NOTE MRW MLW ARE SUPPLIED WITH THE STARTER FRAMES ...

Page 19: ...eam brace is adjustable and may be used on all standard sized mids and upright heights The first step in using the diagonal beam brace is to adjust it to the size required Slide the bar out until you see the label for your particular mid size and upright height then pin to size Insert top of beam brace into pad eye weldment and pin as shown in Figure 2 As beam is being raised guide bottom of brace...

Page 20: ...s into channel Step 3 Repeat with the matching half of the wall Step 4 Lace wall starting at top of wall bring ing top loop thru the top grommet of matching half of wall to inside of wall Continue with this process looping next loop thru grommet and then the up per loop until all loops are laced See Figure B Tie off bottom loop to keep lace together Step 5 Slide ground bar Figure C thru pocket on ...

Page 21: ...already slid into upright Groundbar slid into pocket Inserting keeper up into bottom of upright on outside corner of tent Slide groundbars onto prongs and pin into place as shown Bottom View looking up into upright with Groundbar keeper inserted Navi Trac Ground Bar Keeper Instructions Base Plate Inserted into upright For Gable End Uprights This Gable End Leg Cover may be attached at bottom of upr...

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