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AMF 1969 SKI-DADDLER MARK IV, Service Manual

The AMF 1969 Ski-Daddler Mark IV Service Manual is a must-have for snowmobile enthusiasts. This comprehensive manual covers everything from maintenance to repair instructions, ensuring your Ski-Daddler Mark IV is always running in top condition. Download this invaluable resource for free at manualshive.com.

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Summary of Contents for 1969 SKI-DADDLER MARK IV

Page 1: ...PARTS AND SERVICE MANUAL SKI DADDLER SNOWMOBILES MARK IV SD15P1DA MARK V SD1BE2DA 1969 1970 WESTERN TOOL DIVI SION Des Moines Iowa 50302 AMF INCORPORATED PART NO 37851 REVISED and REPRINTED IIINI 107n...

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Page 3: ...n under water or operated on any surface other than snow or ice AMF WESTERN TOOL DIVISION shall not be responsible for damage in transit or handling by any common contract carrier Jj Under no circumst...

Page 4: ...J...

Page 5: ...ckets drive shaft or bearings Remove and replace traction belt endless and adjust Remove and replace rear idler shaft assembly or bearings Remove and replace rear support arms 2 Remove and replace thr...

Page 6: ...ove Brake Assembly Brake Adjustment To Remove Carburetor Carburetor Adjustment To Remove Starting Motor Assembly Mark V Only To Remove Engine and Support Assembly Mark IV Only To Remove Engine and Sup...

Page 7: ...tely inspect the eqUipment for any damage or missing items IMPORTANT The owner must retain the Ski Daddler Inspection Record Form No 4477QA This form must be shown to the dealer should any claim arise...

Page 8: ...battery cable and the BLACK wire lead from cigarette lighter to the negative terminal post Position the holddown strap across the battery and over the holddown rods Secure the strap and battery using...

Page 9: ...along the inside edge of the bumper strip Engage the left and right hand latch assemblies to secure the hood to the main frame Connect the sled wiring harness to the hood wiring harness at the quick d...

Page 10: ...he tie rod 5 NOTE If both skis need adjustment repeat pro cedllre for the opposite ski Figure 4 6 Move the affected ski into proper alignment and recheck measuring points to insure that the skis toe o...

Page 11: ...unds torque tel the locknut 9 Push tlte driven clutch toward the drive clutch sufficiently to allow removal of the variable speed drive belt from the drive clutch Remove the locknuts 7 figure 4 and wa...

Page 12: ...assembly apply 70 foot pounds torque to the clutch bolt Reassembly is the reverse ofremoval Perform variable speed drive belt adjustment and drive clutch alignment procedures Drive Clutch Alignment Re...

Page 13: ...ark IV carburetor only Release the throttle extension spring and hook at the carburetor throttle control lever 9 SERVICE AND REPAIR geld Release the hose clamp and disconnect the im pulse line at the...

Page 14: ...oWld wire from the engine wiring harness and the battery to starting motor groWld wire attached to the upper stud and remove the starting motor assembly Reassembly is the reverse of removal CARBURETOR...

Page 15: ...ers securing the engine mounting straps to the main frame Lift the engine until the engine mounting straps clear the studs shown in figure 11 Rotate the engine counterclockwise and remove the engine t...

Page 16: ...s torque to the nuts securing the engine base Installation is the reverse of removal To Remove Gas Tank Remove the hood and headlight assembly Refer to Hood Removal and Installation CAUT ON 1 Always d...

Page 17: ...ents Place the Ski Daddler on the kickstand Remove the screws 1 figure 13 and washers securing the bogie wheel support shaft to the main frame Remove the bogie wheel and support assembly Reassembly is...

Page 18: ...before working on the engine or drive elements Release the chain cover straps and remove the chain cover top Remove the lower sprocket from the drive sprocket shaft and remove the sprocket and chain a...

Page 19: ...start the engine Allow track to rotate several turns and then recheck track alignment to ensure thatproper align ment is maintained After track alignment is complete tighten all locknuts 1 and then c...

Page 20: ...line is con nected to the OUT fitting on the gas tank outlet and to the inlet fitting on the carburetor The recir culating line carburetor to tank must be connected to the IN fitting on the gas tank o...

Page 21: ...GE67 IGNIT ION SWITCH WHITE BLACK BLUE COIL 75W SERVICE AND REPAIR CLU1 CH Automatic clutch fails to engage at proper RPM s Mark IV 2000 to 2400 RPM Mark V 2100 to 2500 RPM Check variable speed drive...

Page 22: ...T a LiJ E Ifr J 75WJI I I I I I rNG1NE HIRTH 49312 z I I m __ TARTER 0 BLAe BLACK RE BLACK GND AT STARTER BOLT CIGARETTE LIGHTER I 4 1 Hj _ _ _ _ _ _ J GND AT STARTER BOLT rl I _ _ ___ 1rHEADLIGHT I L...

Page 23: ...f this manual Where component parts or assemblies are common to all Ski Daddler models no model designation follows the item de scription Where the component part or assembly applies to a C specific S...

Page 24: ......

Page 25: ...lists the code to model relationship A MK IV SD15PIOA B MK V SD18E20A ilii Where no code letter appears in the model column the part applies to all models All model codes will be listed at the bottom...

Page 26: ...I...

Page 27: ...BUMPER ASSEMBLY LH See figure 2 1 CONSOLES AND STEERING ASSEMBLY 1 See figure 3 CONSOLES AND STEERING ASSEMBLY 1 See figure 3 SCREW Truss HD 1 4 28 by 1 3 4 4 WASHER Formed 4 LOCKNUT 1 4 28 4 SCREW T...

Page 28: ...Figure 1 Sheet 2 of 5 2...

Page 29: ...MOUNT HEAT SHIELD ASSEMBLY HEAT SHIELD ASSEMBLY PAD PAD GASKET GROMMET Half GROMMET SCREW Truss HD 1 4 28 by 5 8 WASHER Plain LOCKNUT 1 4 28 BRACKET Heat shield SUPPORT Heat shield BATTERY SUPPORT AND...

Page 30: ...I I Figure 1 Sheet 4 of 5 I I 4...

Page 31: ...Sheet 5 of 5 Description Qty LOCKWASHER 2 DRIVE SPROCKET ASSEMBLY See figure 9 1 DRIVE SPROCKET ASSEMBLY See figure 9 1 GAS CAP AND INDICATOR ASSEMBLY 1 See figure 10 GAS CAP ASSEMBLY See figure 10 1...

Page 32: ...Figure 2 Sheet 1 01 3 43 6...

Page 33: ...NUT 10 32 SPRING Flat 0 PIN 1 8 IN DIA by 7 8 HINGE Upper HINGE Lower 0 ESCUTCHEON Gas cover NUT Spring 3 16 GAS LID ASSEMBLY Consists of items 13 14 and 15 BRACKET Support RIVET GAS LID RUBBER BUMPER...

Page 34: ...3 01 3 Description SCREW Truss HD 1 4 20 by 5 8 RIVNUT 1 4 20 ESCUTCHEON Side NUT Spring STRIKE RIVET HOOD HOOD CATCH Hood RIVET GUIDE Hood LOCKNUT 1 4 28 SPACER COVER Bumper BUMPER ASSEMBLY RH See fi...

Page 35: ...PACER 4 SPACER 2 LOCKNUT 3 8 24 2 TIE ROD ASSEMBLY 2 A TIE ROD ASSEMBLY 2 B BOLT Hex HD 3 8 24 by 1 3 8 2 SPACER 4 LOCKNUT 3 8 24 2 ROD END 4 JAM NUT Hex 3 8 24 4 TIE ROD 2 A TIE ROD 2 B STEERING COLU...

Page 36: ...eet 2 of 5 Figure 3 Sh 10...

Page 37: ...CAL LH CONTROL Choke LIGHTER Cigarette DECAL RH MINI CONSOLE AIR DUCT LH AIR DUCT RH BRACKET Console SCREW Flat HD 10 32 by 5 8 LOCKNUT 10 32 ROLL BAR ROLL BAR BRACKET Flasher SCREW Pan HD 10 32 by 1...

Page 38: ...3 Sheet 4 of 5 F gure i 51 32 49 53 36 J2...

Page 39: ...4 Figure 3 Sheet 5 of 5 Description Qty Model Code LEAF SPRING Middle 2 LEAF SPRING Main 2 WEAR PLATE Ski 2 SKI AND WEAR ROD ASSEMBLY 2 A SKI AND WEAR ROD ASSEMBLY 2 B WEAR ROD ASSEMBLY Ski 2 LOCKNUT...

Page 40: ...6 35 Figure 4 Sheet 1 of 2 13 VLk i J4...

Page 41: ...8 CLIP Wiring REAR CONSOLE ASSEMBLY REAR CONSOLE ASSEMBLY BOLT HexHD 1 4 28 by 5 8 WASHER Flat LOCKNUT 1 4 28 COVER Taillight lens SCREW Machine oval HD 6 32 by 3 4 NUT Molly jack 6 32 LENS Taillight...

Page 42: ...Figure 5 Sheet 1 of 2 i _3 I t i I 35 DETAIL A 16...

Page 43: ...R HOOK Spring EXTENSION SPRING Throttle DRIVE CLUTCH ASSEMBLY See detail A BOLT Clutch adaptor LOCKWASHER 13 16 ENGINE JLO 295 BOLT Hex HD 7 16 14 by 1 1 4 LOCKWASHER 7 16 BASE E ngine BOLT Carriage 5...

Page 44: ...5 45 37616 46 37615 47 37624 48 37623 49 37622 50 37621 A MK IV SD15PIOA B MK V SD18E20A fjgw 5 Sheet 3 of 3 Description RA MP PLATE SPIDER ROLLER KIT SPRIN G KIT MOVABLE FACE FIXED FACE 18 Qty Model...

Page 45: ...1 2 13 by 1 1 4 0 0 0 0 0 0 0 0 0 0 0 0 LOCKWAsHER 1 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BASE Engine 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BOLT Carriage 5 16 24 by 1 00 0 0 0 0 000 00...

Page 46: ...DETAIL A 55 SEE VIEW A 38 Figure 6 Sheet 2 of 3 68 67 30 VIEW A _ _ _ _ I 20 J J...

Page 47: ...4015 CABLE ASSEMBLY To starter 1 B 61 37410 TUBING 1 B 62 37071 SLED HARNESS 1 B 37094 ELECTRICAL PANEL ASSEMBLY 1 B 63 34014 CABLE ASSEMBLY Battery to solenoid 1 B 64 37410 TUBING 1 B 65 37387 JUMPER...

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Page 49: ...sting 2 WASHER Flat 5 16 2 LOCKNUT 5 16 24 2 ANGLE Belt adjustment RH 1 ANGLE Belt adjustment LH 1 SCREW Hex HD 3 8 24 by 2 3 4 2 SPACER Rear support arm 2 LOCKNUT 3 8 24 2 RETAINER 2 SPRING Rear tors...

Page 50: ...nee 1 of 2 Figure 8 5L 5 _ 12 21 10 19 20 ______ F ROOINT BOGIE A5SEMBLY MARK V only 24...

Page 51: ...e LOCKNUT 5 8 18 LOCKNUT 5 8 18 BOGIE SUPPORT ASSEMBLY HALF BOGIE SUPPORT ASSEMBLY HALF SUPPORT SHAFT Bogie wheel SUPPORT SHAFT Bogie wheel BOGIE WHEEL AND SUPPORT ASSEMBLY HALF BOGIE WHEEL AND SUPPOR...

Page 52: ...20 Figure 9 Sheet 1of 3 LD_E_ TA_IL _A _ _ _ _ MARK V only _ _ _ _ __ 52 26 6 4...

Page 53: ...VEN CLUTCH AND MOUNTING ASSEMBLY See figure 1 DRIVEN CLUTCH AND MOUNTING ASSEMBLY See figure 1 ROD TENSIONER Clutch STUD 3 8 24 by 1 1 2 LOCKNUT 3 8 24 SPROCKET 35 2 19 teeth SPROCKET 35 2 21 teeth CO...

Page 54: ...16 24 BUSHING Chain cover CHAIN COVER BOTTOM ASSEMB LY BRACKET Chain cover RIVET CHAIN COVER Bottom DRIVE SPROCKET ASSEMBLY See figure 1 DRIVE SPROCKET ASSEMBLY See figure 1 BEARING 25 MM bore SEAL G...

Page 55: ...escription GAS CAP AND INDICATOR ASSEMBLY See figur e 1 GAS CAP ASSEMBLY See figure 1 SPILL CHUTE Gas SPILL CHUTE Gas BOLT Hex HD 1 4 24 by 1 2 WASHER Plain RELIEF VALVE CLAMP Hose GAS LINE GAS LIN E...

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Page 57: ...286 3 22 2 121801 6 79 1 181579 3 12 2 32511 5 38 1 124595 3 10 4 181581 1 34 1 6 41 1 124818 2 18 4 181595 1 69 6 32532 1 41 4 125250 9 17 1 5 32 2 32588 5 29 2 125680 2 37 7 6 35 2 6 31 4 125793 5 1...

Page 58: ...3 REF 35024 2 28 1 33778 1 20 2 34917 3 2 35027 2 23 1 33808 1 6 4 34918 3 83 2 35028 2 24 1 1 14 4 34919 3 81 2 35029 2 26 2 1 21 4 34920 3 2 35041 9 7 1 1 25 2 34924 1 62 1 35042 9 7 1 3 35 2 7 REF...

Page 59: ...1 37268 10 7 2 37080 1 3 1 37168 3 25 1 37270 10 10 1 2 50 REF 37169 3 30 1 37271 10 11 1 37081 1 3 1 37170 9 34 1 37273 10 5 1 2 51 REF 37171 5 14 1 37274 10 2 1 37083 1 66 3 37172 9 33 1 37277 10 1...

Page 60: ...35 5 1 2 47 6 37451 3 1 37764 1 28 1 3 17 2 37454 10 7 2 4 REF 3 29 4 37469 9 28 1 37765 1 57 1 3 36 2 37471 2 33 1 6 REF 4 8 3 37582 1 47 1 37778 1 78 1 4 30 2 37583 1 49 1 37801 1 48 2 6 59 2 37584...

Page 61: ...0302 Cont 1 52 3 9000393 8 4 6 9000551 4 11 4 3 27 4 8 4 4 9000911 1 51 2 9000305 1 5 4 8 8 6 9413314 3 82 2 9000321 9 46 3 8 8 4 9414920 4 28 2 9000322 1 63 2 8 13 2 9416904 1 13 4 9000323 5 21 4 8 2...

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