American Panel HurriChill AP24BC250-3 User Manual Download

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REV.

Cooler is

Better!

USER’S
MANUAL

BLAST CHILLERS (SHOCK FREEZERS)

MODEL AP24BC250-3

MODEL AP24BCF300-3

MODEL AP40BC350-3

MODEL AP40BCF450-3

American Panel Corporation

5800 S.E. 78th Street, Ocala, Florida 34472-3412

Phone: (352) 245-7055 Fax: (352) 245-0726

E-mail:

[email protected]

Summary of Contents for HurriChill AP24BC250-3

Page 1: ...AST CHILLERS SHOCK FREEZERS MODEL AP24BC250 3 MODEL AP24BCF300 3 MODEL AP40BC350 3 MODEL AP40BCF450 3 American Panel Corporation 5800 S E 78th Street Ocala Florida 34472 3412 Phone 352 245 7055 Fax 352 245 0726 E mail service americanpanel com ...

Page 2: ...E REMOTE UNIT 8 CONDENSATE DRAINAGE CONNECTION 8 VERIFYING CORRECT INSTALLATION 8 SPACES AROUND THE CABINET 9 STARTING TESTING THE UNIT 9 USING THE HURRICHILL TECHNOLOGY 10 BLAST CHILLING 10 SHOCK FREEZING 10 SOFT CHILL CYCLE 10 HARD CHILL CYCLE 10 SHOCK FREEZE CYCLE 10 PANNING AND LOADING 11 PANNING 11 LOADING 11 CONTROL PANEL FOR MODELS AP24 AP40 BLAST CHILLERS SHOCK FREEZERS 12 KEYBOARD KEYS 13...

Page 3: ...V STERILIZATION CYCLE 29 6 DEFROST CYCLE 29 7 HEATED FOOD PROBE 30 8 PREPARING AND USING THE OPTIONAL PRINTER 31 9 TO CLEAR DATA 32 PRINTER 32 LOADING A ROLL OF PAPER 33 REMOVING A ROLL OF PAPER 33 OPERATING THE PRINTER 33 MAINTENANCE 33 REPLACING THE RIBBON NO PAPER IN THE PRINTER 33 REPLACING THE RIBBON WITH PAPER IN THE PRINTER 34 MAINTENANCE AND CLEANING 34 CLEANING THE CONDENSER 34 CLEANING T...

Page 4: ...acters each and allows operator viewing from any angle The display is programmed to show clear step by step instructions and operating data It is capable of storing 250 sets of data and 150 recipes The unit has built in safety and self diagnostic systems The controller notifies the operator if various faults as listed below should occur Power supply failure Restoration of power Faulty air temperat...

Page 5: ...IR TEMP IS 25 o F DEFROST N A TO DEFROST THE EVAPORATOR NOT THE FOOD USE AFTER SHOCK FREEZING CYCLE UV optional N A TO STERILIZE THE CAVITY NOT THE FOOD USE WHEN DESIRED HEAT PROBE N A TO HEAT THE FOOD PROBE ALLOWS EASIER EXTRACTION FROM THE FOOD NOTE All Chill Freeze Cycles automatically go into HOLDING MODE when the selected temperature is reached and remain there until the operator stops the cy...

Page 6: ...g FIG 3 3 Airtight welding FIG 4 4 Create the vacuum and load the line 5 Check for leaks 6 Open the shut off valves A B FIG 4 on both sides of remote unit and of cabinet 7 Check the exact load of refrigerant in the liquid passage gauge 8 Make sure all the refrigerant taps are open INSTALLATION AT THE SAME LEVEL If the condensing unit is going to be installed at the same level with the cabinet foll...

Page 7: ...t every 6 ft of difference in height If the remote condensing unit is installed at a lower level than the cabinet FIG 7 it is not necessary to insert any siphons FIG 6 FIG 7 Insert a siphon at the beginning a and at the end b of each riser CONNECTION PIPING FOR REMOTE CONDENSING UNITS MODEL SUPPLY LINE DIA INTAKE LINE DIA AP24BC250 3 1 2 1 1 8 AP24BCF300 3 5 8 1 3 8 AP40BC350 3 5 8 1 3 8 AP40BCF45...

Page 8: ...ditional refrigerant should be needed be certain to use the correct type Make certain that adequate drainage is provided Be certain that the remote condensing unit is positioned within the range indicated on page 8 CONNECTION TO THE REMOTE UNIT in this manual and that it is connected as specified and in accordance with all applicable electrical codes INSTALLATION ALL MODELS HAVE REMOTE CONDENSING ...

Page 9: ...s when the cabinet and the remote condensing unit are at different levels They are NOT needed when the condensing unit is at a lower level than the cabinet CONDENSATE DRAINAGE CONNECTION It is important that the condensate from the evaporator is properly drained The drain line from the evaporator exits from the rear of the cabinet It must be connected in conformance with local regulations VERIFYIN...

Page 10: ...mproper rotation will damage the unit and void the warranty 2 Start the unit per 1 above and in accordance with the following operating instructions then perform at least one complete blast chilling or shock freezing cycle When done instruct the client on the correct use of the unit 3 By the end of the cycle the unit should have pulled down to 0o F AP24BCF300 3 AP40BCF450 3 or 10 o F AP24BC250 3 A...

Page 11: ...duct in any way Uncooked raw products semi processed foods and cooked foods can be treated safely When the food is thawed no liquids consistency weight or aroma will be lost and all its initial qualities will remain unchanged SOFT CHILL CYCLE 160 F to 40 F This cycle is recommended for delicate light thin products or small piece sizes such as vegetables creams sweets fish products and fried foods ...

Page 12: ...vely large surface such as with chicken breasts Salisbury steaks etc c For large roasts of beef turkey etc d For pastry and other bakery products 7 Some foods such as roast beef will continue to cook after removal from the oven To avoid this they should be chilled uncovered 8 Food probes should be at the center of the food in the pan 9 Always wipe the probe with an alcohol swab after removing it f...

Page 13: ...AP24BC250 3 AP24BCF300 3 AP40BC350 3 AP40BCF450 3 Manual 12 CONTROL PANEL FOR MODELS AP24 AP40 BLAST CHILLERS SHOCK FREEZERS ...

Page 14: ...OFF press and hold START STOP for 5 seconds Cycles programming state to initially set the cycles o With the display reading OFF press ENTER for 1 second Recipe name programming state to enter recipe names o With the display reading OFF press A for 10 seconds Load default values state to load the standard parameters o With the display reading OFF press UP for 10 seconds Clear events memory state to...

Page 15: ...troduced three times the controller will go into OFF state INITIAL PROGRAMMING SELECT LANGUAGE ENGLISH INITIAL PROGRAMMING ENTER PASSWORD During the password typing button can be used to delete one or more characters d If you do not wish to change the password press To change the default password press or for YES then press The password will always be a combination of three of the six available cy...

Page 16: ...is desired l To change the temperature press or then press 35 Blinks 35o F for shock freezers AP24BCF300 3 AP40BCF450 3 5o F for blast chillers AP24BC250 3 AP40BC350 3 m To change the number of probes press or then press 1 Blinks NOTE Standard configuration has only one food probe However a maximum of 4 probes can be used with these models INITIAL PROGRAMMING SET DAY 03 INITIAL PROGRAMMING SET TIM...

Page 17: ... press YES Blinks t To change to YES or NO press or then press NO Blinks For YES the display will show The P C baud rate should be left at 38400 However to make a change u To change the baud rate press or then press 38400 Blinks v To change the number between 01 32 press or then press 01 Blinks w To change to YES or NO press or then press NO Blinks INITIAL PROGRAMMING SOFT HARD LOW FOOD ALARM 35 F...

Page 18: ...ller will go into OFF state NOTE During programming key can be used to return to the previous screen except at the steps 1h 1i and 3d when it has different functi INITIAL PROGRAMMING PRINTER BAUDRATE 1200 INITIAL PROGRAMMING PRINT SAVE EVENTS EVERY 15 MIN INITIAL PROGRAMMING PRINT DURING CYCLE NO INITIAL PROGRAMMING RECIPES NO INITIAL PROGRAMMING NAFEM COMMUNICATION NO INITIAL PROGRAMMING COMPLETE...

Page 19: ...NG CYCLE PARAM PROGRAMMING AUTOMATIC SOFT CYCLE LOW AIR TEMPERATURE 28 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE HIGH AIR TEMPERATURE 35 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE FOOD TEMPERATURE 40 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE HOLDING LOW TEMP 35 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE HOLDING HIGH TEMP 42 F AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display ...

Page 20: ... temperature press or then press 40 Blinks p To change the temperature press or then press 35 Blinks q To change the temperature press or then press 42 Blinks The display will show PARAM PROGRAMMING AUTOMATIC HARD CYCLE HIGH AIR TEMP PART 1 10 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE BREAKING TEMP 60 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE LOW AIR TEMP PART 2 28 F PARAM PROGRAMMING AUTOMATIC HARD...

Page 21: ...ss 3 Blinks The display will show PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE LOW AIR TEMPERATURE 25 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HIGH AIR TEMPERATURE 15 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE FOOD TEMPERATURE 0 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HOLDING LOW TEMP 4 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HOLDING HIGH TE...

Page 22: ...aa Press AIR FLOW Blinks bb To change the time press or then press 05 Blinks The display will show NOTE The defrost is done by running the evaporator fan for 5 minutes with the door open PARAM PROGRAMMING DEFROST CYCLE CHOOSE TYPE AIR FLOW PARAM PROGRAMMING DEFROST CYCLE TOTAL TIME 05 MIN PARAM PROGRAMMING DEFROST CYCLE PROGRAMMING COMPLETE HEATED PROBE CYCLE PARAMETERS PROGRAMMING After about 2 s...

Page 23: ...LE MANUAL SOFT CYCLE PARAMETERS PROGRAMMING gg Press The LED for SOFT will be steady ON hh To change the temperature press or then press 28 Blinks ii To change the temperature press or then press 35 Blinks jj To change the time press or then press 01 30 Blinks kk To change the temperature press or then press 35 Blinks ll To change the temperature press or then press 42 Blinks PARAM PROGRAMMING MAN...

Page 24: ...then press 10 Blinks 10o F for shock freezers AP24BCF300 3 AP40BCF450 3 20o F for blast chillers AP24BC250 3 AP40BC350 3 pp To change the time press or then press 01 00 Blinks qq To change the temperature press or then press 28 Blinks rr To change the temperature press or then press 35 Blinks ss To change the time press or then press 01 00 Blinks PARAM PROGRAMMING MANUAL MODE CHOOSE PROGRAMMING CY...

Page 25: ...blinking vv Press the button for shock freezers only The LED for SHOCK will be steady ON ww To change the temperature press or then press 25 Blinks xx To change the temperature press or then press 15 Blinks yy To change the time press or then press 04 00 Blinks zz To change the temperature press or then press 4 Blinks aaa To change the temperature press or then press 3 Blinks PARAM PROGRAMMING MAN...

Page 26: ...Enter your password see page 14 then press c Press or to change to the desired recipe number from 1 to 150 then press which will move you to the NAME line 1 Blinks d Using or type the letters or numbers required then press To confirm the recipe and go to the next one press OFF RECIPES PROGRAMMING ENTER PASSWORD ENTER RECIPE NUMBER 1 ENTER RECIPE NAME f a mistake is made in writing a recipe use to ...

Page 27: ... or then press 2 Blinks f To choose your recipe press or then press 1 Blinks g To choose your recipe press or then press 2 Blinks NOTE This screen is shown only if the RECIPE parameter is set to ON in the INITIAL PROGRAMMING A 4 food probe configuration is shown The red food probe only will be active in the standard configuration To enter additional recipe names refer to Page 25 RECIPE NAME PROGRA...

Page 28: ...ycle When all the food temperatures have reached the final setting of 40o F the unit will automatically go into holding mode and a beep will sound for 5 seconds The elapsed time an food temperature readouts will blink 03 07 2006 10 28 AM AIR 1 75 F 00 00 R CHICKEN 140 F Y ROAST BEEF 143 F B CHICKEN 141 F G ROAST BEEF 142 F d The display will show alternating with 01 29 Blinks 40 F is alternating w...

Page 29: ...efly hen the display will show with 01 29 T alternating W t ill coun down The MANUAL mode uses time and the air probe temperat ill utomatically ure to control the cycle The default total time for a soft cycle is 90 minutes After the 90 minutes the unit w a go into holding mode The display will show alternating with 00 00 Blinks The operator can now end this cycle by pressing START STOP will show b...

Page 30: ...tton to start the UV cycle READY TO START Blinks OPERATING MODE CHOOSE OPERATING CYCLE The display will show briefly 03 07 2006 11 43 AM UV CYCLE READY TO START STARTING CYCLE Then the display will now show 29 59 Will count do n to w 00 00 A 03 07 2006 11 43 AM UV CYCLE UV TIME 29 59 fter 30 minutes the display will show The controller will beep for a few seconds COMPLETE Blinks The operator can n...

Page 31: ... 12 15 PM DEFROST CYCLE OPEN THE DOOR ow briefly 03 07 2006 12 15 PM DEFROST CYCLE READY TO START STARTING CYCLE Then the display will now show 04 59 Will count down to 00 00 After 5 minutes the display will show The controller will beep for a few seconds COMPLETE Blinks 03 07 2006 12 15 PM DEFROST CYCLE DEFROST TIME 04 59 The operator can now end this cycle by pressing START STOP 03 07 2006 12 20...

Page 32: ... OPERATING CYCLE c Press the START STOP button to start the cycle READY TO START Blinks The display will now show e display will show HEATING After 5 seconds th COMPLET E Blinks HEATING FOOD PROBES HEAT FOOD PROBE READY TO START HEAT FOOD PROBE OPEN THE DOOR HEATING COMPLETE EXTRACT THE PROBES OTE To stop any cycle before it has finished press START STOP he controller will beep for a few seconds I...

Page 33: ...ded from a To clear existing data th the controller from the OFF display press and together for about 10 seconds b Press NO Blinks c Press YES Blinks CLEAR EVENTS MEMORY NO OFF d Enter your password then press e CLEAR EVENTS MEMORY YES Wait about 40 seconds after which the display will show for only 2 seconds CLEAR EVENTS MEMORY ENTER PASSWORD CLEAR EVENTS MEMORY PLEASE WAIT The display will go ba...

Page 34: ...essing on the groove p the cover 2 Press the rocker switch to the left T 4 Cut a straight edge on the paper roll if it is jagged This will facilitate the entry of the paper into the printer 5 Slide the paper with the roll above the paper through t compartment and the printer com 6 While holding the paper in place press the rocker switch to the Paper Feed position and hold it there The compartment ...

Page 35: ...f the ribbon cartridge where it is marked PUSH Re cartridge 4 Install the new cartridge Be sure the cartridge is inserted firmly to prevent weak or irregula printing The cartridge must be properly seated and aligned for best printing 5 Turn the cartridge knob marked by an arrow clockwise to take up slack 6 Replace the cover 7 Replace the paper REPLACING THE RIBBON WITH PAPER IN THE PRINTER 1 It is...

Page 36: ... taste l eaning the using a brush non metallic to remove all the dust and dirt from the condenser fins Remove the finned grid to gain access to the condenser Clean the inside of the storag partment daily to avoid alterin and aroma of the food Clean the inside the grid supports and the grids with a non corrosive detergent and then rinse thoroughly The storage compartment and its interna components ...

Page 37: ...AP24BC250 3 AP24BCF300 3 AP40BC350 3 AP40BCF450 3 Manual 36 ...

Page 38: ...AP24BC250 3 AP24BCF300 3 AP40BC350 3 AP40BCF450 3 Manual 37 ...

Page 39: ...AP24BC250 3 AP24BCF300 3 AP40BC350 3 AP40BCF450 3 Manual 38 ...

Page 40: ...AP24BC250 3 AP24BCF300 3 AP40BC350 3 AP40BCF450 3 Manual 39 COMPUTER CONNECTION ...

Page 41: ... MODELS 990145 FOOD PROBE HEATED BCF MODELS 990147 MAGNETIC DOOR SWITCH 990150 RELAY 10 A FINDER 990155 SOLENOID DANFOSS 990156 SOLENOID SOCKET 990159 UV LAMP 6W 990161 PRINTER POWER CABLE 990178 AC ADAPTOR PC CONNECTION 991014 BALL VALVE CASTEL B5 991025 EXPANSION VALVE TES2 AP24 991037 ORIFICE 01 AP40 991042 ORIFICE 02 AP24 991043 EVAPORATOR AP24 991044 EVAPORATOR AP40 991045 EXPANSION VALVE TES...

Page 42: ...is warranty must be authorized by American Panel Corporation and performed by a factory authorized service agency This warranty does not apply to remote or pre assembled remote refrigeration systems requiring electrical inter wiring or refrigerant piping provided by others In no event shall American Panel Corporation be liable for the loss of use revenue or profit or for any other indirect inciden...

Page 43: ...m a local distributor of Weigh Tronix supplies To locate a distributor near you If you have access to the internet Go to www wtxweb com Enter your zip code or city state If you do not have access to the internet Call American Panel at 1 800 327 3015 Listing of Weigh Tronix items and part numbers Weigh Tronix Item Description Weigh Tronix Part Number Paper Roll 22335 0018 Ribbon Black 22332 0029 ...

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