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Summary of Contents for 578-618

Page 1: ...gan 48906 Fax 517 484 9836 Email CustServe Michco com Web site www Michco Com Parts Web site www FloorMachineParts Com Order Parts on Line at www FloorMachineParts Com Directly to Parts Service By Email Shop Michco com By Fax 517 702 2041 By Voice Use numbers above Serving the Cleaning Industry Since 1922 Notice All copyrighted material remains property of original owners all trademarks are proper...

Page 2: ...8 06 FORM NO 56043109 MPV 60 Service Manual American Lincoln Models 578 618 578 619 578 620 578 621 578 622 578 623 OR S L ST MPV POW SWEE ...

Page 3: ...JUSTMENT 10 HYDRAULIC SYSTEM SERVICE 11 HYDRAULIC OIL COOLER 11 TO FILL THE HYDRAULIC RESERVOIR 11 TO CLEAN THE HYDRAULIC SYSTEM 11 TO DRAIN THE HYDRAULIC RESERVOIR 11 TO CLEAN THE HYDRAULIC SUCTION STRAINER 12 TO REPLACE THE RETURN FILTER ELEMENT 12 ENGINE AIR INTAKE SERVICE 13 AIR FILTER 13 TO REPLACE AIR FILTER ELEMENT 13 ENGINE COOLING SYSTEM SERVICE 14 HOSES 14 RADIATOR 14 COOLANT LEVEL 14 DR...

Page 4: ...ross the tops of the batteries NO SMOKING WARNING Hopper Could Fall And Cause Serious Injury Always Engage Hopper Safety Arm Before Working Under Hopper WARNING Moving Fan And Belt Could Cause Injury Stay Clear Of Moving Parts WARNING Pinch Points Could Cause Injury Stay Clear Of Moving Parts WARNING To Maintain The Stability Of This Sweeper In Normal Operation the Over Head Guard Counterweights r...

Page 5: ...oil 20 Change engine oil filter 21 Check fuel hose for leaks or deterioration 22 Check radiator hoses and clamps 23 Lubricate steering yoke pivot bearings 24 Lubricate front wheel bearings 25 Lubricate all moving joints 26 Check brake pads for wear and adjustment 27 Lubricate all 4 DANHOUSER bushings with NAPA 765 1363 or equivalent anti seize lubricant The bushings are located on the steering hop...

Page 6: ...FORM NO 56043109 MPV 60 5 4 14 27 9 34 20 33 15 24 26 11 9 1 17 6 C 0549 1 9702 5 6 16 13 31 8 29 7 11 25 25 25 23 2 12 21 10 30 22 36 37 38 3 18 28 35 39 19 SERVICE CHART ...

Page 7: ...weep pattern width Turn the adjustment knob clockwise to DECREASE the sweep pattern width TO REPLACE THE MAIN BROOM The Main Broom should be replaced when the bristles become worn to less than 2 The main broom is held in place by the right side broom door This feature provides for easy removal and installation of the main broom without the need for special tools or equipment Follow the instruction...

Page 8: ...contact are broom should contact the floor as shown in fig 34 above If the contact area on the floor does not match the diagram do one of the following Lower the broom adjustment to increase the size of the pattern Raise the broom adjustment to decrease the size of the pattern TO ADJUST THE SIDE BROOM HEIGHT Turn the side broom adjustment knob to change the side broom sweep height Turn the adjustm...

Page 9: ...nt to sweeping and dust control and are susceptible to damage and should be inspected daily and maintained in good condition TO CHECK THE DUST FLAPS The Dust Flaps are used on the Wheel Well Broom Chamber and Broom Door Inspect the Flaps daily and replace any flap that shows signs of wear or deterioration All flaps should be replaced when worn or damaged to the point that they can no longer perfor...

Page 10: ...shaker fails to adequately clear the filter The filter can be cleaned with compressed air not to exceed 100 psi To clean the filter with compressed air apply the compressed air to the top side of the panel to flush out the lodged dirt from the filter pleats Be careful to not damage the filter media while cleaning The filter can be cleaned with a solution of soap and water If this cleaning method i...

Page 11: ... surface chock tires and Observe Safety Procedures when adjusting the brakes TO ADJUST THE BRAKES When adjusting the brake clevises be sure to adjust both sides the same amount to prevent uneven braking between the two sides Follow these steps to adjust the brakes 1 Empty the debris hopper 2 Raise the hopper and engage the safety arm 3 Stop the engine chock the tires 4 Remove clevis pins from both...

Page 12: ...en the hydraulic reservoir breather filler cap 3 Remove any debris that is in the breather filler cap screen 4 Fill the reservoir until the fluid is visible in the sight glass that is located on the side of the reservoir Do not overfill the reservoir 5 Close the hydraulic reservoir breather filler cap 6 Close the engine cover TO CLEAN THE HYDRAULIC SYSTEM To assure proper cleaning of the hydraulic...

Page 13: ...with clean fluid 6 Apply sealant to threads of strainer and install 7 Rotate strainer clockwise into the reservoir Stop rotation when hand tight 8 Install the hydraulic hose removed in step 2 9 Apply sealant to threads of drain plug and install into the hydraulic tank and tighten 10 Open the breather filler cap 11 Fill reservoir with new FORD type F automotive transmission fluid Initially fill the...

Page 14: ...ral times to expel any dust or dirt that has accumulated Replace BOTH the safety and main filter elements when the filter service indicator reaches the red band The indicator will remain at the red band level even after the engine has been shut down Reset the indicator by depressing the black button at the bottom P4713 FIGURE 38a FIGURE 38b AIR FILTER HOUSING SAFETY FILTER ELEMENT MAIN FILTER ELEM...

Page 15: ...ly when the engine is cool The coolant level should be maintained to approximately 3 4 inch 1 9 cm below the filler neck seat on the radiator when the coolant is cold Whenever coolant level checks are made check the condition of the radiator cap rubber seal Make sure it is clean and free of any dirt particles Rinse off with clean water if necessary When replacing the cap back on the radiator make ...

Page 16: ...ches machine service coupling WARNING Keep the engine properly tuned WARNING Make sure the LP tank matches the fuel system WARNING Make sure the LP tank is securely mounted on the machine with the retainer bracket clamping the tank and with the locating pin in position WARNING Park the machine in a shaded cool area when not in use WARNING Keep the LP tank service valve closed when the tank is not ...

Page 17: ...ping into the atmosphere When the engine is running LP then flows through the open fuel lock lock automatically closes when engine is shut down and into the vaporizer regulator where it is converted to a gaseous state The regulator reduces the tank pressure and makes the flow more constant As the vaporized LP moves through the Megajector the Megajector meters the amount of LP necessary to be piped...

Page 18: ...k through this valve The LP tank may be filled through this valve if the tank is not equipped with a filler valve Excessive Flow Valve This valve is part of the Liquid Service Valve It is mounted inside the tank and prevents LP fuel from leaving the LP tank in the event of accidental breakage of external fittings or hoses It permits flow in either direction but stops outward flow if that flow beco...

Page 19: ... of the safety relief valve liquid level gauge and service valves Fasten the tank retaining bracket so that the tank is locked into position Reconnect the fuel line to the tank servicing coupling Open the service valve slowly and check for leaks If a leak is found close the valve immediately and notify the appropriate personnel If no leaks are detected the engine is ready to start Do not start the...

Page 20: ...l screws bolts and nuts such as those used on the cylinder head must be tightened in proper sequence and at the proper torque ITEM Size Pitch N m kgf m ft lbs Head Cover Cap Nuts M6 x 1 0 3 9 to 5 9 0 4 to 0 6 2 9 to 4 3 Head Bolts M8 x 1 25 37 2 to 42 1 3 8 to 4 3 28 9 to 32 5 Bearing Case Bolts 1 M6 x 1 0 12 7 to 15 7 1 3 to 1 6 9 4 to 11 6 Bearing Case Bolts 2 M7 x 1 0 26 5 to 30 4 2 7 to 3 1 1...

Page 21: ...ize Inch Torque Inch Torque LB FT LB FT 3 3 8 24 8 10 4 9 16 18 10 12 7 16 20 14 16 5 1 2 20 18 20 6 11 16 16 18 20 9 16 18 24 25 8 13 16 16 32 35 3 4 16 50 60 10 1 14 46 50 7 8 14 72 80 12 1 3 16 12 65 70 1 1 16 12 125 135 14 1 3 16 12 65 70 1 3 16 12 160 180 16 1 7 16 12 92 100 1 5 16 12 200 220 20 1 11 16 12 125 140 1 5 8 12 210 280 24 2 12 150 165 1 7 8 12 270 360 O Ring face seal type end not...

Page 22: ...98 135 239 387 579 15 28 43 108 17 31 49 76 110 153 267 130 22 40 63 95 138 191 338 545 818 151 24 44 70 108 155 216 378 18 33 47 114 19 34 55 85 20 35 54 132 22 39 62 95 5 9 13 32 6 10 16 20 37 49 120 23 41 64 156 21 34 49 120 C C C C F F F F C Coarse Thread F Fine Thread Torque values for 6 through 1 4 are lb in All others are lb ft NOTE Decrease the torque by 20 when using thread lubricant The ...

Page 23: ...22 FORM NO 56043109 MPV 60 DECIMAL METRIC CONVERSION TABLE FRACTION FRACTION DECIMAL DECIMAL MILLIMETER MILLIMETER C 2001 9907 ...

Page 24: ...C Hexagonal Socket Flat Head Cap Screw KNH Knurled Head Screw MHHC Metric Hexagon Head Cap Screw PHM Pan Head Machine Screw RHD Round Head Drive Screw RHM Round Head Machine Screw RHW Round Head Wood Screw SHC Shiny Crown Cap Screw SHTB Shoulder Thumb Screw SQ Square Head Screw TB Thumb Screw THM Truss Head Machine Screw WELD Weld Stud WG Wing Screw ABBREVIATIONS SETSCREWS HS Hexagonal Socket Sets...

Page 25: ...00594 Nut Hex 1 4 20 x 437 x 218 H26 2 00 00641 Nut 1 4 20 Insert Fiber H27 2 00 03702 Washer 625 x 281 x 063 H28 2 00 04685 Screw 1 4 20 x 750 HHC H29 2 00 04966 Screw 1 4 20 x 1 500 HHM H30 2 00 04687 Lock Washer Hel Spring 1 4 Med H31 2 00 04695 Screw 10 32 x 630 RHM H32 2 00 04688 Nut 1 4 20 Hex H33 2 00 00224 Screw 5 16 18 x 500 HHC H34 2 00 00208 Screw 5 16 18 x 750 HHC H35 2 00 02708 Screw ...

Page 26: ... 4 20 x 1 000 RHM H81 2 00 05276 Screw 3 8 16 x 5 500 H82 2 00 00505 Lock Washer 3 8 Int Tooth H83 2 00 04877 Screw 1 4 20 x 1 000 BHS H84 2 00 00228 Screw 5 16 18 x 2 250 HHC H85 2 00 00650 Nut Cap 3 8 16 Low Crown H86 2 00 03575 Carriage Bolt 1 4 20 x 750 H87 2 00 00263 Set Screw 1 4 20 x 250 HSKCP H88 2 00 05258 Screw 8 325 x 750 BHS H89 2 00 01372 Nut Fiber Insert 8 32 Steel H90 2 00 03569 Car...

Page 27: ... H136 2 00 03940 Screw 10 24 x 500 T C HH H137 2 00 05299 Screw 10 24 x 1 250 HSHC H138 2 00 00504 Lock Washer Int H139 2 00 00611 Nut Hex Jam 3 8 24 H140 2 00 00447 Flat Washer 1 250 x 280 x 090 H141 2 00 00501 Lock Washer Int H142 2 00 05244 Carriage Bolt 1 2 13 x 2 000 H143 2 00 00432 Flat Washer 1 13 x 770 x 063 H144 2 00 02303 Lock Washer Int H145 2 00 04180 Setscrew 1 4 20 x 500 H146 2 00 00...

Page 28: ...x 8 32 H192 2 00 04841 Nut 3 4 16 Slotted Hex head H193 2 00 03412 Lock Nut 375 24 sps 21 FK H194 2 00 03537 Screw 1 4 20 x2 000 H195 2 00 04210 Clamp H196 2 00 05350 Screw 1 4 28 x 63 HHC H197 2 00 03979 Washer 1 00 x 391 x 06 H198 2 00 03808 Washer 1 50 x 750 x 06 H199 2 00 04603 Clamp H200 2 00 00626 Nut Hex MS 10 32 x 375 x 125 H201 2 00 02011 Plastic Plug 440 Dia Diesel H202 2 00 04514 Plasti...

Page 29: ...at Washer 2 000 x 281 x 063 H249 2 00 00004 Screw FHM 10 24 x 1 25 H250 2 00 04968 Screw T FRH 14 10 x 1 00 Type A H251 2 00 02602 Screw 3 8 16 x 2 750 HHC Cad Pl H252 2 00 00600 Nut Hex Heavy 3 8 16 H253 2 00 05120 Nut 75 Hex Nyloc Jam H254 2 00 04625 Screw HHM 375 24 x 75 H255 2 00 00227 Screw HHC 313 18 x 2 25 H256 2 00 02354 Nut Hex Jam 50 20 H257 2 00 00093 Screw RHM 6 32 x 75 H258 2 00 04062...

Page 30: ...31 18 x 1 00 H306 2 00 05405 Nut 3 8 32 NEF 2A H307 2 00 02963 Screw RHM 10 32 1 4 PL Steel H308 2 00 05388 Sealing Washer 46 53 ESP OPT H309 2 00 01081 Screw T C RH 8 32x 50type 2 H311 2 00 05024 Washer Flat 2 x 1 06 H312 2 00 05227 Screw HHC M14 x 1 50 x 45mmgr10 H313 2 00 04652 Screw HHC 438 20 x 1 50 H314 2 00 03836 Bolt Carriage 31 18 x 1 75 H315 2 00 00593 Nut 38 16 Hex heavy Jam H316 2 00 0...

Page 31: ... BP high pressure 234 BP low pressure 235 Knock Knock sensor open 253 Excessive knock signal 254 Battery Voltage Voltage high 162 Voltage low 161 5V External 5VE high voltage 632 5VE low voltage 631 TPS TPS1 high voltage 531 TPS1 low voltage 532 TPS2 high voltage 533 TPS2 low voltage 534 TPS1 higher than TPS2 535 TPS1 lower than TPS2 536 Unable to reach higher TPS 537 Unable to reach lower TPS 538...

Page 32: ...line bank 1 142 AL low gasoline bank 2 152 AL high LPG 143 AL low LPG 144 AL high NG 145 AL low NG 146 Closed Loop CL high gasoline bank 1 121 CL high gasoline bank 2 131 CL low gasoline bank 1 122 CL low gasoline bank 2 132 CL high LPG 111 CL low LPG 124 CL high NG 125 CL low NG 126 Catalyst Monitor Gasoline cat monitor 133 LPG cat monitor 134 NG cat monitor 135 EGO Sensors EGO open lazy bank 1 1...

Page 33: ... MegaJector delivery pressure 354 lower than expected MegaJector comm lost 355 MegaJector voltage supply high 361 MegaJector voltage supply low 362 MegaJector internal actuator 363 fault detection MegaJector internal circuitry 364 fault detection MegaJector internal comm 365 fault detection Crank Cam Sensors Cam loss 244 Cam sync noise 245 Crank sync noise 242 Never crank synced at start 243 Inter...

Page 34: ...cription and quantity of parts needed 3 Give shipping instructions for either freight UPS or parcel post Parts and supplies listed in this manual can be ordered from the following address MACHINE CATALOG NUMBERS 578 618 Gas Variable Dump 578 619 LP Variable Dump 578 620 Diesel Variable Dump 578 621 Gas VD Total Steel 578 622 LP VD Total Steel 578 623 Diesel VD Total Steel Nilfisk Advance Inc Ameri...

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Page 37: ...14600 21st Avenue North Plymouth MN 55447 3408 www americanlincoln com Phone 800 331 7692 Fax 877 877 2586 2006 American Lincoln ...

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