Amada ADF4 Installation And Operation Manual Download

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IOM-75458-01

Revision 1

Amada

Installation and Operation Manual

with Replacement Parts List

Cartridge Filter Dust Collector

Amada ADF4

Includes Installation, Operation, Service Instructions

and Replacement Parts List

This manual contains specific precautionary statements relative to worker

safety. Read thoroughly and comply as directed. It is impossible to list all

potential hazards of dust control equipment. Discuss the use and application

of this equipment with an Amada representative. Instruct all personnel

involved with this equipment on safe use and maintenance procedures.

IMPORTANT

Summary of Contents for ADF4

Page 1: ...and Replacement Parts List This manual contains specific precautionary statements relative to worker safety Read thoroughly and comply as directed It is impossible to list all potential hazards of dus...

Page 2: ...ls due to the potential fire hazard caused by sparks being pulled into the dustcollectionequipment When collection equipment is used to collect flammable or explosive dusts the dust collection equipme...

Page 3: ...val 14 7 1 2 Filter Cartridge Installation 16 7 2 Dust Removal 16 7 3 Original Equipment Filter Cartridge 16 7 4 Compressed Air Components 16 8 0 Troubleshooting Guide 17 Replacement Parts List 23 Par...

Page 4: ...Figure 1 TypicalInstallation Customer Supplied 208V 3 Ph Power Supply and DisconnectSwitch Regulator Setting 90 to 100 psi Coalescing Filter Customer Supplied CompressedAir Locate as close to collecto...

Page 5: ...esentative and distributors Figure 2 OperationalSchematic 1 1 OperationalExplanation See Figure 2 1 1 1 NormalOperation During normal operation contaminated air enters the ADF4 dust collector through...

Page 6: ...and assemble the unit Crane or Forklift Slings Spreader Bars Clevis Pins Drift Pins Clamps Screwdrivers Pipe Wrenches Socket Wrenches End Wrenches Large Crescent Wrench Pipe Sealant Caulking Gun 3 3...

Page 7: ...ed by a drawing that shows the attachment process Refer to both the drawing and this manual to install the unit CAUTION CAUTION All electrical work must be performed by a qualified electrician accordi...

Page 8: ...e ports on the control enclosure The high pressure connection goes to the dirty air or filter side of the collector The low pressure connection goes to the clean air side of the collector Figure 3 Del...

Page 9: ...ist the alarm relay will latch on again in 10 seconds OptionalSettings See Figure 4 1 Change from English to metric units Locate the jumper block labeled J1 just above the PROG DISABLE terminals at th...

Page 10: ...the upper left quadrant of the printed circuit board This connector provides a 1 to 5 VDC output proportional to the 0 to maximum span of the pressure sensor 10K ohm load minimum 3 5 ElectricalOperati...

Page 11: ...nient service 3 Be sure that all compressed air components are adequately sized to meet the maximum system requirements of 1 1 scfm per pulse at 90 psi supply pressure Check that the blower fan exhaus...

Page 12: ...t of the display Due to slight changes in either electronic components over time or pressure differentials within the plant environment occasionally the display may show something other than 0 0 while...

Page 13: ...Operating Checks This will greatly reduce your compressed air consumption 6 3 AirflowAdjustment Airflow adjustments can be made by testing the duct system flow rate and adjusting the volume control da...

Page 14: ...ause of airflow higher than design level If this happens partially close a volume control damper and check blower fan motor amp draw CAUTION 7 1 FilterCartridges See Figure 5 7 1 1 FilterCartridgeRemo...

Page 15: ...1999 Amada 15 Figure 5 FilterCartridgeReplacement FilterSuspensionYoke AccessPort Knob FilterCartridge Access Cover...

Page 16: ...off by following manufacturer s instructions 2 With the compressed air supply turned ON check the cleaning valves solenoid valves and tubing for any leakage Replace any components that are leaking com...

Page 17: ...e size 1b Check and correct internal motor wiring for proper connections for your voltage See Wiring Diagram on motor 1c Correct wiring for proper input voltage 1d Check input to motor circuits for vo...

Page 18: ...o the cabinet first See Figure 5 Filter Cartridge Replacement and Section 7 1 Filter Cartridges 2 Replace the filter cartridges Use only Torit Ultra Web II FR filter cartridges 3 Tighten access cover...

Page 19: ...t they are in place and tightened securely Also check hopper discharge area to make sure that the openings are closed off and that the optional hopper attachments are installed 3 Check fan exhaust are...

Page 20: ...volt ohm meter Check the fuse on the timer board If the fuse is blown replace it with one of equal value See Section 3 5 Electrical Operation 4d Clean out dust storage area as described in the Sectio...

Page 21: ...heck supply voltage to the timer board with a volt ohm meter Check the fuse on the timer board If the fuse is blown replace it with one of equal value If the fuse and input power to the control board...

Page 22: ...Replacement Parts List...

Page 23: ...1999 Amada 24 Parts Drawing 1 ADF4 Dust Collector ManifoldAssembly See Parts Drawing 5 1 2 3 5 4 6...

Page 24: ...tra Web P19 0818 2 4MA 57840 01 Yoke Weld 3 6MM 76578 01 Access Panel Front 4 6MM 76603 01 Access Panel Rear 5 8PP 36586 00 Leveling Mount Foot Pad 6 6MA 79651 02 Access Panel Roof Rear Ref Part Descr...

Page 25: ...Knob 3 Lobe 22 8PP 22423 00 Gasket Washer 0 81 ID 23 8PP 31798 00 Gasket Cover Filter Access 25 8PP 25377 00 Gasket 3 8 x 1 2 10 12 ID 26 8PP 22422 00 Clip 0 668 ID Cover Knob Assembly 20 25 26 22 21...

Page 26: ...OD x 1 8 NPT 35 8PP 21464 00 Tubing Poly 1 4 OD Parts Drawing 3 ManifoldAssembly ManifoldAssembly includes manifold weldment diaphragm valves connector elbows poly tubing and plug 30 35 34 32 31 Sole...

Page 27: ...MPT 43 8PP 25409 00 Replacement Solenoid Coil Type QT 44 8PP 24636 00 Solenoid Valve Rebuild Kit NEMA 4 3D2 45 8PP 22958 00 Solenoid Valve Complete Parts Drawing 4 Solenoid Enclosure Assembly NEMA 4 4...

Page 28: ...90 Plastic Male 1 8 NPT 54 8PP 23260 00 Elbow 90 Brass Female 1 8 NPT 55 8PP 21574 00 Adapter 1 8 NPT x 1 8 FPT 56 5PM 23342 00 Plastic Tubing 57 8PP 23245 01 Static Pressure Tap Tee Brass Parts Drawi...

Page 29: ...a 30 Parts Drawing 6 ADF4 Control Box Control Box Assembly 60 60 8PP 70462 01 Control Box with Delta P Control Ref Part Description No No Replacement Parts List ToritExpress Parts and Service Line 800...

Page 30: ...1999 Amada 31 70 8PP 58894 01 PlasticVenturi Parts Drawing 7 Venturi Plastic Venturi 70 Ref Part Description No No Replacement Parts List ToritExpress Parts and Service Line 800 365 1331...

Page 31: ...bber Gasket 81 5PM 76601 02 Seal Rubber Gasket 82 8PP 58367 01 Caster 1 5 8 Diameter Rubber 83 8PP 55159 02 Clamp Body Parts Drawing 8 Dust Bin Dust Bin Assembly 80 82 83 81 Ref Part Description No No...

Page 32: ...1999 Amada 33 Notes...

Page 33: ...1999 Amada 34 Notes...

Page 34: ...2001 1999 Amada Printed in USA PartsOrderingInformation When ordering parts give model number and serial number part number description and quantity of parts desired Parts and Service Program For repl...

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