Alto-Shaam 500-E/Deluxe Installating And Operation Manual Download

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W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

USA

CANADA

FAX: 262.251.7067 • 800.329.8744

ONLY

www.alto-shaam.com

MN-28945 • 10/11

p r i n t e d

i n

C a t e r i n g W a r m e r

E l e c t r i c

Models:

500-E/HD

500-E/Deluxe

• INSTALLATION
• OPERATION
• MAINTENANCE

500-E/HD

500-E/Deluxe

Summary of Contents for 500-E/Deluxe

Page 1: ...52 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com MN 28945 10 11 p r i n t e d i n u s a Catering Warmer Elect ri c Models 500 E HD 500 E Deluxe INSTALLATION OPERATION MAINTENANCE 500 E HD 500 E Deluxe ...

Page 2: ...tive Maintenance 10 Protecting Stainless Steel Surfaces 10 Cleaning Agents 10 Cleaning Materials 10 Care and Cleaning 11 Sanitation Sanitation Food Safety 12 Internal Food Product Temperatures 12 Service Manual Control Thermostat and Heat Light Sequence 13 Thermostat Calibration 13 Electronic Control Trouble Shooting Internal Electronic Components 13 Trouble Shooting Error Codes 14 Probe and Air S...

Page 3: ... installing the equipment model Contact the Alto Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit UNPACKING 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have insp...

Page 4: ...erators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users 3 Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel 4 This manual should be considered a permane...

Page 5: ...e equipment to function for its intended purpose and allow adequate access for proper cleaning and maintenance The appliance must not be used in any area where it will be affected by steam grease dripping water high temperatures or any other severely adverse conditions NET WEIGHT 500 E HD 59 lb 27 kg 500 E Deluxe 76 lb 34 kg CLEARANCE REQUIREMENTS 3 inches 76mm top bottom right and left D AN G ER ...

Page 6: ...ING Cabinets can be stacked in multiples There are four 4 3 16 5mm rounded projections on the top and bottom of each cabinet to permit stacking A center support stacking hardware kit E 5091 must be used to stack the deluxe cabinets 500 E HD stacked height 38 1 8 968mm 500 E Deluxe stacked height 40 1 16 1018mm S ITE I NSTALLATION INSTALLATION OPTIONS ACCESSORIES 500 E HD 500 E Deluxe Casters 3 76m...

Page 7: ...DANGE R IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Wire diagrams are located inside the bonnet of the unit EL E CTR I CAL INSTALLATION ELECTRICAL 500 E HD voltage phase cycle hz amps kW plug config...

Page 8: ...e The design and operational characteristics of the cabinet eliminate the need for a moisture pan or a heat circulating fan Through even heat application the quality of a food product is maintained up to several hours CAPACITY Up to approximately 87 lbs 39 45 kg STANDARD FULL SIZE PANS GASTRONORM Three 3 12 x 20 x 4 1 1 530 x 325 x 100mm ONE HALF SIZE PANS Six 6 12 x 10 x 4 1 2 265 x 325 x 100mm O...

Page 9: ...o make certain all products are at an internal temperature range of 140 to 160 F 60 to 71 C Any food product not within the proper temperature range should be heated before loading into the holding cabinet Some foods ribs fish potatoes etc will create humidity inside the warmer Allow the surface of these foods to stabilize for a short period of time before placing the warm food inside the unit Do ...

Page 10: ...isplay press and hold the ON OFF key and the Down Arrow key at the same time The lock LED will extinguish The panel keys will resume normal function Before Initial Use Clean appliance with a clean damp cloth and mild soap solution Glass cleaner or distilled vinegar can be used on any glass Clean and install the pans shelves and side racks 1 Preheat at 200 F 93 C for 30 minutes Press the ON key and...

Page 11: ...heat to be released from the product This unit is equipped with a thermostat control between 60 and 200 F 16 and 93 C If the unit is equipped with vents close the vents for moist holding and open the vents for crisp holding Use a metal stemmed thermometer to measure the internal temperature of the product being held Adjust the thermostat setting to achieve the best overall setting based on interna...

Page 12: ...d wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact y...

Page 13: ...since these areas harbor food debris 7 Rinse surfaces by wiping with sponge and clean warm water 8 Remove excess water with sponge and wipe dry with a clean cloth or air dry Leave door open until interior is completely dry Replace shelves 9 Interior can be wiped with a sanitizing solution after cleaning and rinsing This solution must be approved for use on stainless steel food contact surfaces 10 ...

Page 14: ...rate method of measuring safe temperatures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a speciﬁc temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene proper ha...

Page 15: ...e center of the thermal swing of the air temperature within the cabinet should approximately coincide with the thermostat setting If calibration is necessary the calibration screw should be adjusted with great care The calibration screw of the thermostat is located in the thermostat dial shaft With the shaft held stationary a minute clockwise motion of the calibration screw appreciably lowers the ...

Page 16: ...e the control E 78 Voltage low Voltage below 90 VAC on a 125 VAC unit or below 190 VAC on a 208 240 VAC unit Correct voltage E 79 Voltage high Voltage over 135 VAC on a 125 VAC unit or over 250 VAC on a 208 240 VAC unit Correct voltage E 80 EEPROM Error Ensure that all temperatures and times are properly set Contact factory if problem persists E 81 EEPROM Error Contact factory E 82 EEPROM Error Co...

Page 17: ... BOTTOM 1360 1355 1 16 DOOR ASSEMBLY RIGHT HAND 15016 1 6 CASING BOTTOM MOUNTING RIVETS RI 2100 10 DOOR ASSEMBLY LEFT HAND 5125 1 7 FAN 125V FA 3485 1 17 HINGE SET 1 pair of 2 hinges HG 2015 1 FAN 208 240V 230V FA 3342 1 HINGE MOUNTING SCREWS SC 2072 12 FAN BLADE FA 33073 1 18 DOOR HANDLE HD 2007 1 8 INSULATION DOOR HANDLE MOUNTING SCREWS SC 2073 3 25 x 54 635mm x 1372mm IN 22364 1 DOOR STRIKER MO...

Page 18: ... CABLE REPLACEMENT SERVICE KITS a c d e f g h i j l m b k ITEM DESCRIPTION PART NO QTY ITEM DESCRIPTION PART NO QTY 1 CONTROL PANEL PE 25464 1 8 CASING 1001383 1 2 HINGE HG 2015 2 9 DOOR HANDLE STRIKER ONLY HD 2575 1 3 DOOR GASKET E2132GS 1 10 CARRY HANDLES HD 2010 4 4 DOOR HANDLE WITH STRIKER HD 2007 1 11 CARRY HANDLE BACKER 11017 4 5 DOOR WITH WINDOW E5078 1 12 SENSOR SN 33541 1 6 SIDE RAILS SR ...

Page 19: ...ING BU 3013 1 2 BEEPER BP 3567 1 3 BUSHING BU 3007 2 4 RELAY RL 34434 1 5 CLAMP CM 3585 1 6 BOARD POWER BA 33554 1 7 SENSOR BLOCK SN 33546 1 8 TERMINAL BLOCK BK 3019 1 9 GROUND SCREW SC 2190 1 10 SWITCH CIRCUIT BREAKER SW 33826 1 11 CONTROL ASSEMBLY CC 34222 1 12 BUSHING BU 3964 1 13 CORDSET 125V CD 3232 1 CORDSET 230V CD 3922 1 CORDSET 208 240V CD 3551 1 Back of Cabinet Cabinet Front a b c d e f ...

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Page 25: ...itional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abu...

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Alto-Shaam 500-E/Deluxe, Installating And Operation Manual

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