Alpha Technologies TRI POWER X33 MOD HP 10 kVA Operating And Maintenance Manual Download

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Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013

Tri Power X33 Mod HP®

Operating and Maintenance Manual

Rev 1.20
The original of this document is drawn up in Italian language

Summary of Contents for TRI POWER X33 MOD HP 10 kVA

Page 1: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP Operating and Maintenance Manual Rev 1 20 The original of this document is drawn up in Italian language ...

Page 2: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Operating and Maintenance Manual Tri Power X33 Mod HP ...

Page 3: ...iagram power module 2 4 6 Safety instructions 3 General notes 3 1 Symbols 3 2 Definition of Operator and Specialized Techican 3 3 Qualification required to the operator 3 3 1 Qualification required to the specialized technican 3 3 2 Personal protective gear 3 4 Gear to wear 3 4 1 Indications of danger in the work place 3 5 Indications on board the equipment 3 5 1 Residual risk 3 6 General warnings...

Page 4: ...rning the single phases on and off 7 2 7 64 Shutting down the UPS 7 2 8 64 Diagnostics 8 65 indicator lamps and aucoustic signals 8 1 Messages 8 2 65 67 30 Connection diagram Backfeed Protection TN Mains 5 1 1 Wiring diagrams 5 3 36 37 Factory set configuration 3 PHASE Input 3 PHASE Output 5 3 1 41 3 PHASE Input 1 PHASEN Output 5 3 4 42 1 PHASE input 1 PHASE Output 5 3 5 43 1 PHASE input 3 PHASE O...

Page 5: ...1 Dismanling the UPS 10 2 Dismantling the electronic components 10 3 76 76 76 76 Tables 11 77 Maintenance 9 72 Introducing 9 1 Preventive maintenance 9 2 72 72 Periodic checks 9 3 72 Fored bypass mode 9 3 1 73 CXhange and install Power module 9 4 74 Power module 9 4 1 74 Switching UPS from manual bypasss to normal operation 9 4 3 74 Battery module 9 4 4 75 Update Power module 9 4 2 74 ...

Page 6: ...but a few of the great features of this innovati ve UPS Moreover the criteria and methods that ALPHA uses for its design and production comply with the strictest quali ty standards The product is produced at an ISO14001 certified factory in full compliance with the eco design laws The UPS system Tri Power X33 Mod HPe is made in compliance with the existing European Community directives and with th...

Page 7: ... latter can be reached if there are any communications and or updates deemed indispensable ALPHA reserves the property rights of this publication and forbids the total or partial reproduction of it without prior written consent The equipment s identification data are given on the ID plate In order to use the warranty supplied by the Manufacturer the user must scrupulously comply with the precautio...

Page 8: ...cause it is possible and reaso nable to foresee that an anomaly or malfunction of the product can cause an anomaly in the life support device or signi ficantly compromise its reliability and effectiveness ALPHA does not recommend using its products for the direct care of a sick person and does not supply its equipment for use in any such application unless it receives written confirmation that the...

Page 9: ...ions of each single power unit monitoring its correct operation and signalling any malfunctions The modulearity philosophy has also been used for the batteries which are supplied in single pull out boxes THDi 3 Power Factor 0 99 High Yield High Reliability Easy to install and service Redundant modulear architecture Redundant modulear architecture is the best way to protect a company s critical poi...

Page 10: ...modules as given and to mix the different power ratings Never it is allowed to use Power modules to increase the rated power of the cabinet without getting the acceptance from the manufacturer Modell rated power and types of aacepted Power modules are decribed inside the user manual and on the ID Plate inside the front door of the cabinet Type and rated power of the Power module are on the sticker...

Page 11: ...g on charging power The intelligent 4 Phase charging cycle process optimise batteries livetime Boost charge with constant current finished by charging with constant voltage time limited float charge and Stand by cycle Off Line Mode UPS TRI POWER X33 MOD HP is designed to run in Off Line Mode This is the most energy efficient mode with having the connected load supplied during mains fault During Of...

Page 12: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 2 Description 12 2 3 Models and technical data USV TRI POWER X33 MOD HP 10 15 20 USV TRI POWER X33 MOD HP 30 ...

Page 13: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 13 Operating and Maintenance Manual USV TRI POWER X33 MOD HP 40 45 60 TRI POWER X33 MOD HP BATTERY Tri Power X33 Mod HP ...

Page 14: ...hase 18 5 A 27 8 A 37 A max Current 1 phase 3 phase 55 5 A 83 3 A 111 A max Current 1 phase 1 phase 55 5 A 83 3 A 111 A Input voltage range 230 V 15 up to 20 1 phase 400 V 15 up to 20 3 phase Neutral line is essential 400 V 15 bis 20 3 phase Neutral line is essential Input frequency 50 Hz 60 Hz 2 THD input current 3 Power factor 0 99 10 15 20 30 40 45 60 max Current 3 phase 3 phase 14 5 A 21 7 A 2...

Page 15: ...ge alpha numeric display with 4 lines multicolored indicator buzzer Communication ports Two RS 232 ports 1 relay interface 1 contact port Protections Electronic against overloads short circuits and excessive battery discharge Functions blocks if autonomy ends Power surge limiter E P O contact total shutdown in an emergency auxilary contact for connecting optional external bypass and backfeed Prote...

Page 16: ... maximum charging current DESCRIPTION Multicolor LED indicator on front or information through UPS display yellow LED fast flashing Boost charge phase f1 with constant current green LED slow flashing Charging phase f2 with constant voltage or float charge green LED on Battery system in standby no charging red LED on Fault ENVIROMANTAL CONDITIONS Operation temperature 0 40 C Relative humidity 20 80...

Page 17: ...ting of the relay interface contacts is Normally Open NO but can be configured as Normally Closed NC via the UPS display Additinally there is available an E P O input terminals The indications available with this interface are the following Running on battery Autonomy reserve Generic alarm Overload Bypass activ Limit values Interface Features The techncal specifications of the relay contacts are t...

Page 18: ... Collector activ low Pin 14 Autonomy reserve Open Collector activ low Pin 15 UPS failure Open Collector activ low Electrical chracteristic Logic output 12VDC max Output impedance 2 2kΩ RS232 Voltage 12VDC 700mA max Open Collector Output all 30VDC 100mA max 2 4 4 Communication Slot SNMP On the rear of UPS Tri Power X33 Mod HP an SNMP Slot is available for SNMP Adapter Optional ATTENTION The summary...

Page 19: ...nual Rev 1 20 Alpha Technologies GmbH 2013 19 Operating and Maintenance Manual Tri Power X33 Mod HP 2 4 6 Block diagramm power module 2 4 7 Circuit diagram 30kVA TRI POWER X33 MOD HP The circuit for other modelks are similar ...

Page 20: ...sonnel who know how to use and service the equipment and have undergone the following specific training that authorises them to work according to the safety standards in relation to the dangers that the presence of electricity can bring about training on how to use the Individual Protective Devices and on the basic first aid interventions When the company person in charge of safety chooses the ope...

Page 21: ...can The personnel who are going to work and or transit near the equipment must not wear clothes with baggy sleeves or laces belts bracelets or other metal items that could be a hazard source WARNING The person in charge of safety is responsible for the protection against and prevention of company risks in accor dance with the European Directive 89 391 EEC safety at the work place The person in cha...

Page 22: ...nd with a specific analysis as prescribed by the standards of the sector The documentation relative to the analysis is included in the Technical File of the machine filed by the Manufacturer In the case of the UPS Tri Power X33 Mod HP there are no residual risks provided that all the indications and provisions in this manual are scrupulously complied with Electric current It indicates the presence...

Page 23: ...or by means of plates on the installation Do not turn the machine on without the fixed protections in place panels etc In the case of breakages deformation or malfunctions of the equipment or parts of it repair or replace immediately avoiding emergency repairs It is not allowed to modify manipulate or in any way alter the structure of the equipment the devices mounted on it operating sequence etc ...

Page 24: ... procedures Do not use water to extinguish fire but only the extinguishers designed specifically for putting fires out on electronic equipment The following information is of a general nature For specific interventions please consult the laws existing in the country where the equipment is installed 3 8 1 First aid interventions 3 8 2 Fire prevention measures 3 Safety instructions ...

Page 25: ...ee s address number of packs order number etc are the same as those written on the accompanying documents The technical legal documentation that comes with the equipment includes the user manual for the specific type of UPS to install together with the CE Declaration of Conformity In the case of defects and or material missing send a report immediately to the Manufacturer and wait for instruction ...

Page 26: ...rd batteries of the UPS Tri Power X33 Mod HP are sealed lead acid they are maintenance free and installed internally Lead is a dangerous substance for the environment if it is not recycled by specialized companies If the batteries are not charged they cannot be kept for more than 6 months at 20 C 68 F or more than 3 months at 30 C 86 F or more than 2 months at 35 C 95 F ATTENTION Sealed batteries ...

Page 27: ...ERY Minimum clearances recommended UPS BATTERY X 100 mm Y 200 mm INDICATION Bear in mind that the average life of the batteries is strongly influenced by the environmental operating temperature Place the unit on premises where the temperature ranges between 18 C 64 4 F and 23 C 73 4 F which will guaran tee a very long battery life 4 5 Handling ATTENTION Handle with great care lifting it only to th...

Page 28: ...enough for the aforementioned requirements If maintenance work has to be done on parts that are insufficiently illuminated it is compulsory to use portable lighting being careful not to create shadows that will prevent or reduce visibility on the point you are working on or on the sur rounding areas 4 7 Last operations Once positioned correctly fit the two side base strips and the front one suppli...

Page 29: ...be dangerous voltage if unit is switched on To avoid this a Backfeed Protection Unitor has to be installed upstram UPS follow circuit diagram next page 5 If there is no Backfeed Protection Unit is installed a warning label must be affixed on all mains supply isolating swit ches installed far away from the UPS area to remind assistance personnel that the circuit is connected to a UPS The label must...

Page 30: ...diagram Backfeed Protection TN Mains 3 phase 3 phase 3 phase 1 phase 1 phase 1 phase 1 phase 3 phase Agenda S1 circuit breaker upstream S3 relay to cut mains upstream S4 auxilay contact to drive relay ATTENTION If the UPS give signal that the Backfeed Protection is activated please contact the service ...

Page 31: ...ox while inside you will find the terminal block on which to do the con nections 5 2 2 Preliminary operations Before connecting the UPS make sure that 1 mains voltage volt V in input and frequency correspond to the values on the UPS rating plate 2 earthing complies with the IEC standards International Electronic Commission or local regulations 3 the electrical system is equipped with all the neces...

Page 32: ...PS autonomy If the configuration uses more than one batte ry it is necessary to position all the Tri Power X33 Mod HP BATTERY units on the same side of the UPS Tri Power X33 Mod HP and connect them in cascade with each other using the multicore cables supplied a Modulear Battery Unit consists of a cabinet with an internal structure that uses battery boxes for up to a maximum of 100 12V 7 2Ah or 12...

Page 33: ...ATTERY remove the lower front panel 3 In each Tri Power X33 Mod HP BATTERY remove the terminal block loosening the 2 securing srews TRI POWER X33 MOD HP Batterieschrank TRI POWER X33 MOD HP Batterieschrank TRI POWER X33 MOD HP 10 15 20 30 1 there must be no mains voltage 2 the loads are off and disconnected 3 the UPS Tri Power X33 Mod HP is off with no voltage and all fuse carrier isolating switch...

Page 34: ... 2 in each Tri Power X33 Mod HP BATTERY remove the lower front panel 3 In each Tri Power X33 Mod HP BATTERY remove the terminal block loosening the 2 securing srews 4 connect the UPS and the additional battery cabinet using the earth cable yellow green 5 use the cables supplied with the Tri Power X33 Mod HP BATTERY to connect the positive and negative terminals of the UPS Tri Power X33 to those of...

Page 35: ... voltage switchboard panel to the EARTH terminal on the UPS terminal block INDICATION The wiring diagrams are given in the DIAGRAMS chapter 5 2 9 Connecting the power supply For safety reasons connection of the power supply must be the last thing to be done Before connecting the power supply cables make sure that the maintenance by pass S1 is open in the OFF position and arrange fuses and jumpers ...

Page 36: ...arranged for inserting glands of different diameters The glands are supplied in the accessories kit The plate is fixed to the UPS with four screws 5 3 Wiring diagrams The electrical configuration can be set up either on the operator panel or on the terminal block of the distribution box located inside at the bottom of the front door To access the distribution terminal block you have to loosen the ...

Page 37: ...wer X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Operating and Maintenance Manual Tri Power X33 Mod HP 37 5 3 1 Factory set configuration 3 PHASE Input 3 PHASE output TRI POWER X33 MOD HP 10 15 20 ...

Page 38: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 38 5 Installation TRI POWER X33 MOD HP 30 ...

Page 39: ...connection Feactory setting the bypass line is linked together with the mains input If the separate bypass line is used the 3 links L1IN L1BP L1IN L2BP and L3IN L3BP has to be removed abd then wired separately 5 3 2 3 PHASE Input 3 PHASE Output 40 45 60kVA ATTENTION The bypass line must have the same netral connection as the mains Operating and Maintenance Manual TRI POWER X33 MOD HP40 45 60 with ...

Page 40: ... Power modules have to be removed in the socket EC 15 To remove the Power modules please refer to chapter MAINTENANCE third step Change of the UPS configuration Before the first commissioning switch the UPS in SERVICE MODE To do so please push the ENTER button on the display with connected battery system The UPS is starting Choose with the Arrow buttons the item SETUP and the sub menue INVERTER Be...

Page 41: ...ides the wiring shown in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE WARNING If the links are set for single phase output please take attention to chapter 5 3 3 If the setting are not done before the first commissioning the UPS can be completly damaged Operating and Maintenance Manual Tri Power X33 Mod HP ...

Page 42: ...this type of connection besides the wiring shown in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE WARNING If the links are set for single phase output please take attention to chapter 5 3 3 If the setting are not done before the first commissioning the UPS can be completly damaged ...

Page 43: ...lative switch must be locked in the OFF position For greater safety it is possible to deactivate the by pass completely by cutting the brown cable that connects the relative by pass switch S1 to the MAINS INPUT fuse carrier isolating switch isolating it To the contrary the cable connecting terminal 8 to the phase fuse carrier isolating switch MUST remain connected TRI POWER X33 MOD HP 10 15 20 For...

Page 44: ...own in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE 5 3 7 3 independent 1 PHASEnOutput TRI POWER X33 MOD HP 10 15 20 ATTENTION The input current is the summary of the 3 output phase currents driven by the Tri Power X33 Mod HP models 10 15 and 20kVA ...

Page 45: ...nstallation Take from the packet of accessories one cross connector and cut it in order to get the required length Cut vertical connectors not shown in connection blocks Insert the cross connector into modulear terminals as shown in connection blocks Secure the cross connector to modulear terminal with all the provided screws ...

Page 46: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 46 Screw all cross connectors Remove the plastic cover Check all cross connectors have been screwed properly Insert the plastic cover ...

Page 47: ... at the UPS output Please be aware that in case of bypass operation the whole load connected to the input phase L1 THREE single phase outputs this setting is necessary if three separate single phase lines were created at the UPS output In this case the UPS manages the three outputs separately one from the other For example if an excessive load is applied to one of the three output lines the bypass...

Page 48: ...ich each capacity 7 Press the ON OFF button on the UPS to switch off the unit All parameters in SERVICE MODE will be stored at this time 8 Close the Mains Switch S1 to power the UPS 9 Press the ENTER button to switch the UPS on 10 Wait until the status indicator on the display turns blue 11 Check that the output voltage and frequency values set correspond to the applied load requirements If they d...

Page 49: ...2 It is possible to store a customized curve with given discharging voltages UPS Setup Batteries Discharge curve Custom Power Battery block characteristic which specify the typical discharge process Data Minium 3 and maximum 20 pairs of data has to be put in Each pair constits of voltage and it s discharge time The data pairs should be chossen in a way to show the best characteristic of the whloe ...

Page 50: ...hout modifying Goes from a lower to higher menue level Exit the main menue and return to displaying status Silencing the acoustic alarm 3 UP ARROW Functions Selects the previous function Erhöhung des Werts innerhalb einer Funktion Increase a value inside a function or toggle ENABLE DISABLED Scrolls the menues that contain more than 4 lines 4 DOWN ARROW Functions Selects the next function Reduces a...

Page 51: ...nglish German France Rushia Spanish and Polish To exit this mode press the ON OFF key otherwise the UPS exits the function automatically and turns itself off after 20 min if it has not received any communication 7 1 Service Mode function 7 2 Main menue and submenues To start up the UPS in an normal way you have to press the ON OFF button The inizialisation process starts shown by start bar At the ...

Page 52: ...red 4 line Bar graph with battery capacity and autonomy if on battery 4 Bypass Load Battery capacity 1 line Status UPS 2 line Bypass voltages 3 line percentige of load each phase 4 line Bar graph with battery capacity and autonomy if on battery 5 Load on Output 1 line Status UPS 2 line Phase L1 load in KVA or W percentige according rated power 3 line Phase L2 load in KVA or W percentige according ...

Page 53: ...autonomy at 100 battery capacity 4 line Status battery system Battery system standby no charging battery discharging end of autonomy Boost charge charging phase 1 Charging phase 2 current decreasing Float charge Battery teste Equalization charge Battery broken max charging time override You are able to scroll throught the pages with the ARROW keys INDICATION To enter into the main menue press ENTE...

Page 54: ...Update Test LCDisplay Alarms Bypass Service Historical Data Batteries Fault Reset CM Operator Panel Clock Setting Contact Interface Only available in SERVICE MODE o Available if password setted The UPS has a menue strcture with sub menues in tree structure The functions are decribed in the following chapter On the display are arrows on the right side which give a hint that more items are available...

Page 55: ... No of installed battery strings 4 Battery module 1 string KB Batt Cap Battery capacity each battery module No each string total no of battery blocks 12V each string Measurements Power Active power supplied by UPS on phase X W Output X App Pow Apparent Power supplied by the UPS on phase X W Vrms Effective voltage supplied by UPS on phase X V Rms Vrms ph ph Effective line voltage supplied by UPS on...

Page 56: ...are being charged A Residual Capac Battery charged status expressed as a percentage 0 100 chg Status Status battery system Battery system standby no charging battery discharging end of autonomy Boost charge charging phase 1 Charging phase 2 current decreasing Float charge Battery teste Equalization charge Battery broken max charging time override Tot autonomy Total autonomy the UPS would have with...

Page 57: ...es the batteries have been completely run down Booster Int Total number of Booster interventions Bypass Int Total number of Bypass interventions Batt Calibr Total number of battery calibrations Battery ch Cycles Total number of battery charger cycles Batt Eq cycles Total number of battery equalisation cycles No Load 80 Total number load was 80 Time Load 80 Total time load was 80 No Load 100 Total ...

Page 58: ... program the statius at start up always on phase at start up present always off phase at start up not present last status phase restart same condition before switch off Phase L2 Phase L3 Only available at SERVICE MODE only available if 3 single phases programmed Input PLL enabling If enabled the UPS synchronises the output voltage with the input If disabled the output voltage is not synchronised w...

Page 59: ...ption chapter Batteries Threshold Values Autonomy end warning Setting the start time of the end of battery autonomy warning min maximum battery time Maximum time te UPS run on battery Sec After the presetted time the UPS will switch off indepenently of the battery capacity In OFF position the function is di sabled Battery char ger Charge in Standby If enabled it enables battery charging with the U...

Page 60: ...to UPS settings Passwort level The default setting is in the USER item Clock setting TT MM JJ HH mm SS Date System time of UPS ENTER set marker to change value ARROWS up down value TT day MM month JJ year HH hour mm minutes SS seconds Only available if password setted Relay contacts contact 1 Function enables to program function of contact Mains battery Reserve autonomy UPS fault Overload Bypass C...

Page 61: ...bsorbed by the power module X by the mains A Frequency Frequency of the sinusoid voltage in input to the power module X Hz Peak I Factor Peak factor applied by the power module X to the mains Power Factor Power factor applied by the power module X to the mains Output X Power Active power supplied by the power module X W Appar Power Apparent power supplied in output by the po wer module X VA Vrms E...

Page 62: ...ntions No Overheat Total number of overheatings No Overloads Total number of overloads No HV Bus run Total number of overvoltages on the Bus No Out DC Level Total number of continuous voltage presences in output from the PMs Note To choose the Phase X press the ENTER key Diagnostics Reset PM Errors Deletes the memory of errors found in the power module Only available in SERVICE MODE PM SW Update U...

Page 63: ...l the characters available on the alphanumeric display are shown Only available in SERVICE MODE Service Identification code on request of service department the code has to be given for informati on Code input on request of service please type in the given code CM fault restore delete all stored faults inside Power module Batteries Battery test Manual the folloewing parameters can be setted nubers...

Page 64: ...ch of the three phases L1 L2 L3 to turn on or off independently from the others 7 2 8 Shutting down the UPS ATTENTION The shutting down procedure described below is to be used only and exclusively if the load applied to the UPS is off or does not need powering by it 1 Check there is no need to power the connected loads 2 Hold down the ON OFF button on the UPS control panel for minumim 2 seconds 3 ...

Page 65: ... The 3V battery on the Control PCB is broken and has to be changed BLUE fixed VIOLETT intermittent ORANGE Intermittent OUTPUT PHASE OFF One phase was switched off only available in 3 single phase mode BLUE fixed 1 Module ORANGE fixed other Modules GREEN fixed CHARGING The battery system will be charged BLUE fast intermittent GREEN fast intermit tent The output voltage of this Module is not synchro...

Page 66: ... Minimum one module is fail Possible defects Inverter Booster PFC Communication between CM and PM Battery connection Mains connection HVBus RED fast intermittent fast intermittent BATTERIE KO The battery system is broken or not connected RED fast intermittent RED double intermit tent break fast intermittent BATTERY VOLTAGE HIGH Battery voltage out of limits too high check RED fast intermittent RED...

Page 67: ...atteries BATTERY TEST The UPS is testing the batteries to check their status and that they are working properly BATTERY EQUALIS The UPS is equalising the batteries BUZZER OFF The buzzer is turned off AUTONOMY RESERVE Battery charge level is at minimum MODULE FAILED One or more Power Modules have failed They must either be repaired or changed BATTERIES KO Batteries failed Check their operation and ...

Page 68: ...put sequence It needs to be checked THE PMs SW VERSIONS ARE INCORRECT UPDATE THEM One or more Power Modules are programmed with an invalid SW version An update is necessary Start the UPS in the Service Mode and update the Power Modules START UP ERROR An error occurred during start up of the UPS UPS SHUT DOWN BY PROGRAM MING UPS shut down by programming SHUTTING DOWN DUE TO AN INCORRECT CONFIGURATI...

Page 69: ...ad level connected to the UPS EXCESSIVE VOLTAGE ON THE H V BUS Anomalous high voltage on the DC BUS EXCESSIVE DC LEVEL IN OUTPUT The DC Direct Current level in output is excessive EXCESSIVE BATTERY VOLTAGE Battery voltage too high POWER MODULE COMMUNICATION FAILURE Failure of the communication system with the Power Modules EMERGENCY Emergency LOAD NOT POWERED Power to the loads has been interrupte...

Page 70: ...HERE ARE ONGOING ALARMS UPS start up authorised in the presence of alarms START UP AUTHORISED WITH A NEW CONFIG UPS start up authorised with a new confi guration SHUTTING DOWN DUE TO IN CORRECT CONFIGURATION UPS shutting down due to an incorrect configuration POWER MODULE FW UPDATE The Power Module Firmware updated Message Meaning STARTUP BY USER N UPS start up by user SHUTTING DOWN BY USER UPS sh...

Page 71: ...TERY CHARGER FAILURE Failure occurred in the Battery Charger circuit OVERHEATING Overheating Check the UPS ventilation system OVERLOAD Overload Check the load level connected to the UPS HVBUS RUNAWAY Anomalous high voltage on the DC BUS EXC IN OUT DC LEVEL Excessive DC voltage in output EXCESS BATTERY V Battery voltage too high MODULE COMMUNICATION FAILED Failure of the communication system with t...

Page 72: ...via the battery calibration function see par 8 2 4 9 2 Preventive maintenance The UPS does not contain parts subject to preventive maintenance by the end user Therefore with the exception of normal cleaning all the user has to do is periodically check there are no alarms on the display and that both fans on each power module are working correctly If there are any problems contact the ALPHA assista...

Page 73: ... the mains the wording MANUAL BYPASS appears on the panel 4 Open the output switch S2 5 Turn the unit off pushing down the ON OFF button on the control panel for a few seconds 6 Open the mains switch S3 7 Open the battery disconnecting switches F B and F B of the unit and of the Tri Power X33 Mod HP BATTERY units if present 8 Push down the ON OFF button for a while in order to discharge internal c...

Page 74: ...e presence of voltage on the connection terminals MAKE ABSOLUTELY CERTAIN THAT THESE LEDs ARE OFF before handling the module If they are on wait until they have turned off 9 4 1 Power module 9 4 Change or install Power module ATTENTION It is possible that the inserted Power module has not the needed software inside which need to communicate with the UPS In this case the UPS can not be started up a...

Page 75: ...4 battery modules are monted in a square together 4 Put the 4 new battery modules in place and fix them with the srews 5 Repeat item 3 and 4 for other modules To mount only additional Battery modules the extract of Battery modules is not needed ATTENTION Only all 4 battery modules 1KB should be changed together Note If during the battery change a mains fault occurs stop your work immediately Do no...

Page 76: ... Power X33 Mod HP must be removed To remove and dismantle the unit wear the Individual Protective Gear described in chapter 3 and refer to the instructi ons and charts that you will find in this manual Once the various parts have been removed divide the components into groups separating metal from plastic from copper etc according to the selected disposal scheme used in the country where the unit ...

Page 77: ...0kVA 3 3 5 x 10mm 5 x 25mm 1 1 3 x 25mm 3 x 10mm 1 3 3 x 25mm 5 x 25mm 3 1 5 x 25mm 3 x 95mm 30kVA 3 3 5 x 16mm 5 x 16mm 40kVA 3 3 5 x 25mm 5 x 25mm 45kVA 3 3 5 x 25mm 5 x 25mm 60kVA 3 3 5 x 35mm 5 x 35mm ATTENTION The following Tab give only hints to needed cable size Type of installation Single cable with standard isolation PVC no multicable installation Tab 1 UPS TRI POWER X33 MOD HP recommende...

Page 78: ... C 1ph 1 3ph 30kVA 63A 3P N Curve C 3ph 3ph 40kVA 80A 3P N Curve C 3ph 3ph 45kVA 80A 3P N Curve C 3ph 3ph 60kVA 100A 3P N Curve C 3ph 3ph Tab 5 Recommende input fault current circuit breaker if requested Rated power Fault current 10kVA 300mA 15kVA 300mA 20kVA 300mA 30kVA 300mA 40kVA 300mA 45kVA 300mA 60kVA 300mA Tab 6 Battery current 100 load at the end of discharge Rated power discharge current r...

Page 79: ...Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 ...

Page 80: ...89 21 sales alphatechnologies de ALPHA TECHNOLOGIES lehnt jede Haftung für Personen oder Sachschäden ab die durch eine nicht fachgerechte Verwendung des Geräts oder einer Verwendung entstehen die nicht den in diesem Handbuch gegebenen Informationen entspricht Eventuelle technische Aktualisierungen des Geräts verpflichten ALPHA TECHNOLOGIES nicht zur Aktualisierung der vorliegenden Publikation ...

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