Alpha Technologies ALPHA OUTBACK ENERGY LPS36 Installation & Operation Manual Download

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Your Power Solutions Partner

LPS36 Line Power System

Installation & Operation Manual

Part # 0120011-J0

Effective:

07/2020

Summary of Contents for ALPHA OUTBACK ENERGY LPS36

Page 1: ...Your Power Solutions Partner LPS36 Line Power System Installation Operation Manual Part 0120011 J0 Effective 07 2020 ...

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Page 3: ...ved Alpha is a registered trademark of Alpha Technolo gies No part of this documentation shall be reproduced stored in a retrieval system translated transcribed or transmit ted in any form or by any means manual electric electronic electromechanical chemical optical or otherwise without prior explicit written permission from Alpha Technologies This document the software it describes and the inform...

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Page 5: ...14 4 2 LPS36 System Features 19 23 15 4 3 LPS Compact System Features 6 19 5 Site Evaluation and Pre Installation 21 5 1 Pre Installation Requirements 21 5 2 Packing Materials 21 6 LPS36 System Installation 23 6 1 General Instructions 23 6 2 Safety Precautions 23 6 3 Tools Required 24 6 4 Thermal Management 25 6 5 LPS36 Set Up 19 and 23 Systems 30 6 6 LPS Compact Set Up 6 Systems 35 6 7 Making Loa...

Page 6: ... 7 4 Replacing a Converter 19 23 67 7 5 Replacing the Controller 19 23 only 67 7 6 Replacing an Alarm Relay Module 19 23 only 68 7 7 Spare Parts 70 8 Warranty and Service Information 71 8 1 Technical Support 71 8 2 Warranty Statement 71 8 3 Limited Hardware Warranty 71 8 4 Battery Warranty 71 8 5 Warranty Claims 71 8 6 Service Centers 71 9 Acronyms and Definitions 72 10 Certification 73 ...

Page 7: ...r Flow Upwards 19 23 systems 26 Figure 15 Minimum Air Flow 26 Figure 16 Forced air cooling configuration with external air flow 19 23 27 Figure 17 Thermal Management Forced Air 27 Figure 19 Multi shelf system mounting 28 Figure 18 Thermal Management Fan Tray 28 Figure 20 Locations for protective earthing terminals for chassis ground LPS36 side view 30 Figure 21 DC input connections 19 30 Figure 22...

Page 8: ...n 41 Figure 40 Connector pinouts 42 Figure 41 Live graphical view 45 Figure 42 Live table view 45 Figure 43 Channel information for position 6 46 Figure 45 Line Power System Wizard 48 Figure 44 Quick Reference Configure a Line Power System 48 Figure 46 Grouping LPS channels 54 Figure 47 LPS channel custom text 55 Figure 48 LPS alarm highlighting 56 Figure 49 Viewing LPS alarms 56 Figure 50 Configu...

Page 9: ... the information appears CAUTION CAUTION indicates safety information intended to PREVENT DAMAGE to material or equipment Cautions are designated with a yellow warning triangle the word CAUTION and a rule beneath which the information appears WARNING WARNING presents safety information to PREVENT INJURY OR DEATH to personnel Warnings are indicated by a shock hazard icon the word WARNING and a rule...

Page 10: ...tact with internal components Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power is disconnected The enclosure which contains the DC or AC power system along with customer installed radios must remain locked at all times except when authorized service personnel are present Always assume electrical connections or conductors are live Turn...

Page 11: ...ering or later after the converter system has been installed Blank plates can be ordered separately for empty slots High efficiency 92 for increased operating expenses OPEX savings and reduced carbon footprint High temperature tolerance for installation in Central Office CO or harsh outside plant OSP cabinet environ ments Industry leading power density enabling up to 48 channels in a compact 2RU f...

Page 12: ...g up valuable rack space Alpha s LPS36 modular DC to DC converter systems incorporate a full range of standard features including cur rent limiting and individual ground fault interrupt for each circuit Particular emphasis is placed on recognizing a fault condition and shutting down the circuit as quickly as possible to ensure the highest level of personnel safety Compliance with GR 1089 CORE Clas...

Page 13: ...arity SHELF 3 FAN TRAY Ethernet Form C contacts Form C contacts CAN in 48A VOUT DC DC power modules slots 1 5 19 slots 1 6 23 RTN VOUT 48B DC DC power modules slots 6 9 19 slots 7 12 23 RTN VOUT 48B DC DC power modules slots 6 9 19 slots 7 12 23 RTN 48A VOUT DC DC power modules slots 1 5 19 slots 1 6 23 RTN OSP cable 190V lines RJ21 J2 RJ21 J1 Interface Board Shelf ID 48B 48A MAJOR MINOR CAN out C...

Page 14: ...100MHz Acoustic 60dBa 1m 3ft 55 C Connections 19 23 Input HOT 2x sets 1 4 holes on 5 8 centers RTN 2x sets 1 4 holes on 5 8 centers Output Two 50 pin amp champ style connector Alarm Two 5 OIN terminal bloacks Connections 6 Input Anderson style connector Output One 50 pin amp champ style connector Alarm TE style connector Quad Output Power Module 0120011 001 Dimensions HxWxD 386mm x 35mm x 283mm 3 ...

Page 15: ... CAN Smart peripherals Ethernet 10 100 Base T for TCIP SNMP features 19 23 systems only Alarm relays Shelf 1x Form C Major 1x Form C Minor Fan Tray 1x Form C fan tray alarm Alarm indicating LEDs Module One tri color LED per converter see Table A 19 or 23 only Shelf System OK off Minor alarm yellow Major alarm red Fan Tray Major alarm red MTBF 400 000 30 C 86 F ambient test model Telcordia SR 332 I...

Page 16: ...le Module not seated properly Yellow All 4 LEDs Recoverable Ambient temperature high Blinking Yellow All 4 LEDs Input qualify not OK Blinking Yellow Recoverable OCP Overload Non recoverable Converter Input Fuse fail Red Locked State OVP Non recoverable Converter Output Fuse fail Blinking Red Recoverable GFI OFF All 4 LEDs Recoverable No power Non recoverable Main Input Fuse cut off Chasing Red Gre...

Page 17: ...levant software manual CXCI HP CXCI HP in shelf controllers have a small organic LED OLED display This displays 30 characters total six char acters wide five lines high and the controller has three navigation buttons and one reset button The display has three main operating modes dashboard menu and screen saver After 20 minutes with no activity the controller goes into screen saver mode and the di...

Page 18: ...same time File transfer when recovering from invalid firmware application the red LED is illuminated Reset Refer to Section 6 18 3 Controller Reset on page 54 for reset options Figure 5 Cordex CXCI controller front panel Ethernet port Soft reset push once Reset IP address hold for 3 seconds LCD screen displays Voltage or Current Display pushbutton toggle switch for Voltage or Current Hard reset pu...

Page 19: ...regis tered when power is removed Figure 7 Shelf alarm LEDs OFF Ok no alarms Red Major alarm Yellow Minor alarm Major Alarm The Major alarm relay de energizes under any one of the following conditions When two or more outputs have failed within a shelf When the DC input feed is below the normal operating voltage When the DC input feed is above the normal operating voltage Minor Alarm The Minor ala...

Page 20: ...on page 34 The following configuration is required to operate more than one and up to three LPS36 shelves in the temperature range specified in Section 3 on page 12 A fan tray and baffle mounted directly below the shelves 19 23 only A rack space 1RU for an air deflecting baffle mounted directly above the three shelves 19 23 only 4 2 5 Mounting 19 Equipment in a 23 Rack To mount a 19 shelf in a 23 ...

Page 21: ...jor alarm relay is designed as a fail safe to ensure that the alarm is registered when power is removed Major Alarm The Major alarm relay de energizes under any one of the following conditions When two or more outputs have failed within a shelf One 48V input below 40V One 48V input is greater than 60V Minor Alarm The Minor alarm relay is energized under any one of the following conditions Single o...

Page 22: ...ed or mated with Alpha part number 8700870 001 which provides two 8AWG wires with 2 hole lugs Check label on wire for connecting to proper polarity Figure 11 DC input cable kit accessory ordered separately PN 8700870 001 Figure 10 Fan tray 4 3 4 Fan Tray Refer to the fan tray installation section ...

Page 23: ...ervoltage transient being applied between the input power terminals the LPS36 will continue to operate properly and will not be damaged or degraded in performance However the RFT V output may exhibit a momentary voltage over under shoot by as much as 25 of the nominal output voltage depending on the characteristics of the equipment being connected as a load The down con verter connected at the rem...

Page 24: ...d products 5 2 2 Check for Damage Before unpacking the product note any damage to the shipping container Unpack the product and inspect the exterior for damage If any damage is observed contact the carrier immediately Continue the inspection for any internal damage In the unlikely event of internal damage inform the carrier and contact Alpha Technologies for advice on the impact of any damage 5 2 ...

Page 25: ...ption lenses if necessary at all times during installation Use insulated metallic tools Installers should follow all applicable local rules and regulations for electrical and battery installations e g CSA UL CEC NEC OSHA and local fire codes WARNING The intra building ports Ethernet CAN alarm relays of the equipment or subassembly are suitable for connection to intra building or unexposed wiring o...

Page 26: ...36 must be grounded via a copper ground conductor Before making connections all bare grounding connection points to the LPS36 must be cleaned and coated with an anti oxidant solution Before making connections all surfaces on the LPS36 that are un plated must be brought to a bright finish and treated with and anti oxidant solution To ensure electrical continuity all non conductive surfaces on the L...

Page 27: ... fan cooling is used for the application 6 4 1 Natural Convection Ta 40 C to 45 C The high efficiency of LPS36 given its high power density makes it possible to operate up to 45 C ambient at full power without the need for fan tray or external airflow When installing the LPS36 shelf on a system that only relies on natural convection for cooling proper spacing from surrounding equipment should be o...

Page 28: ...y orientation that can be used is the one pictured in Figure 13 Open space or any equipment that does not expel radiate heat vertically Open space or any equipment that does not expel radiate heat vertically 1RU Air Gap LPS36 Shelf 1RU Air Gap Ambient temperature Ta reference point Figure 13 Natural Convection 19 23 systems The next figures show the recommended configurations for two different sce...

Page 29: ... max For operations where ambient temperature reaches 65 C maximum forced air cooling is required The LPS36 module has some flexibility to operate in high ambient temperature without using the standard LPS fan tray by utilizing the internal airflow inside the OSP cabinet To determine the external airflow required for a given load the graph below should be followed 0 10 20 30 40 50 60 70 80 90 100 ...

Page 30: ...air flow 19 23 Spacing at the bottom is not fixed It is dictated by the need to satisfy the required minimum airflow as specified in the LFM graph Minimum RU Air Gap Closed hard surface Minimum LFM reference point Inlet Air Ambient temperature Ta reference point 7 8 22mm MIN AIR SPEED BASE ON LOADING REFER TO LPS36 LOAD VS REQUIRED AIR FLOW CHART LPS36 COMPACT COOLING WITH EXTERNAL AIRFLOW CLOSED ...

Page 31: ...es and a baffle tray below the fan tray In addition install a baffle tray above the converter shelves Up to nine converter shelves can be managed by a single controller provided each three contiguous shelves has fan cooling Figure 19 Thermal Management Fan Tray 7 8 22mm MIN 7 8 22mm MIN THERMAL MANAGMENT WITH FAN TRAY A MINIMUM OF 1 2 RU 7 8 AIR GAP ON BOTH AIR INTAKE AND EXHAUST SIDES OF THE SHEL...

Page 32: ...isolated from frame ground This system is intended to be used with a 48Vdc rectifier battery system at the input and surge protectors and line terminators at the output 6 5 4 Wiring Chassis Ground Protective earthing terminals are provided for chassis ground two pair at the side and one pair at the rear Figure 20 1 Connect the power system chassis to the building master ground bus MGB This connect...

Page 33: ... to a Safety Extra Low Voltage SELV 60VDC input power circuit Connections are provided for either side front or side rear access Figure 21 Side front Side rear WARNING Ensure input feeder breakers are off before connecting inputs Hazardous voltages and or energy levels are present at the input of power systems Figure 22 DC input connections 19 ...

Page 34: ...puts 2x common connections for positive ground 1 4 holes on 5 8 centers B A Figure 24 DC input wiring connections Table B DC input wiring connections Shelf width Feed A to Converter Slots Feed B to Converter Slots 19 1 5 6 9 23 1 6 7 12 Slots are numbered from left to right when viewed from the front Figure 23 CAN and fan connections on the shelf interface panel for reference only 6 5 6 Making CAN...

Page 35: ...elves and a fan tray 2 Insert the CAN terminator P N 5450228 001 in the last CAN OUT location See Figure 25 Figure 26 CAN OUT terminator The CAN terminator ships in the plastic bag with the Installation Operation manual NOTE 6 5 7 Connecting Power to the Fan Tray Power to the fans is provided by the converter shelf immediately above it Plug the cable from the fan tray into the receptacle labeled F...

Page 36: ...Tray Failure of a fan generates a Major alarm The form C relay on the side of the fan tray can also be connected to the local alarm sending unit Use wire gauges from 28 to 16 AWG 0 08 to 1 31 mm2 The NO C NC positions for each alarm are shown in Figure 28 Outputs from the alarm relays can be ganged to produce one alarm at the alarm sending unit NO C NC NO C NC Major Alarm Minor Alarm NOTE Terminal...

Page 37: ...helf to a structural component typically one side of an equipment rack or a frame inside an outside plant enclosure The bracket can be assembled to the left or right side of the shelf depending on the installation When a fan tray is used the shelf can be in any orientation depending on the space available When a fan tray is not used the LPS36 Compact can only be orientated in the normal upright po...

Page 38: ...th Fan Tray 6 6 1 LPS Compact Mounting Options Mounting without a Fan Tray Without a fan tray the shelf can only be mounted in the right side up position as shown below The bracket can be installed on either the right or left side of the shelf Mounting with a Fan Tray Additional options are available when using the LPS Compact fan tray accessory ...

Page 39: ...37 RIGHT SIDE MOUNT WITH FAN TRAY Figure 33 Right Side Mount with Fan Tray NOTE THE LPS36 MODULES ARE INSTALLED UP SIDE DOWN AIR FLOW Figure 34 Rack Mount Left Side LPS modules upside down ...

Page 40: ...0120011 J0 Rev J 38 AIR FLOW AIR FLOW Figure 35 Mounted Sideways front of unit Figure 36 Mounted Sideways back of unit ...

Page 41: ...ng the fan connector to free the fan wire 4 Remove the wire grommet from the fan tray and wrap it on fan wire about 1 1 2 from the connector 5 Slide the back side of the fan tray to the cradle at an angle 6 Insert the wire grommet back to the slot with fan wire and then move the fan tray front into position so that the two thumb screws can be engaged and tightened 7 Plug the fan connector to the f...

Page 42: ...standard 2 hole crimp lugs for 1 4 studs on 5 8 centers 3 Secure the lugs with 1 4 20 serrated flanged nuts supplied to provide the anti rotation necessary for primary ground connections 4 The screws for securing the ground terminal plate can also be reoriented on the opposite side of the module For additional information refer to the Customer Connections drawings at the end of this manual 0300189...

Page 43: ...res with Anderson Power Connector SB50 are provided for input connections A cable kit terminated with 2 hole lugs is available PN 8700870 001 Check wire labelling for connecting to proper polarity Output Connector Alarm Cable DC Input Figure 38 DC input connections Figure 39 DC input cable kit accessory ordered separately PN 8700870 001 ...

Page 44: ...e All these alarms are available via the alarm cable refer to the PIN Assignment table in Figure 38 Figure 40 PIN Assignment Table FAN ALARM NC FAN ALARM COM FAN ALARM NO MAJOR ALARM NC MAJOR ALARM COM MAJOR ALARM NO MINOR ALARM NC MINOR ALARM COM MINOR ALARM NO SIGNAL WIRE COLOR BROWN WHITE BLUE BLACK ORANGE RED VIOLET GREEN YELLOW ALARM CABLE 40 6 80 6 0 1 2 3 4 SCALE INCHES NOTES 1 COLOR BLACK ...

Page 45: ...1 38 Conv4_Ch1 Conv4_Ch1 Conv4_Ch1 14 Conv4_Ch2 Conv4_Ch2 Conv4_Ch2 39 Conv4_Ch2 Conv4_Ch2 Conv4_Ch2 15 Conv4_Ch3 Conv4_Ch3 Conv4_Ch3 40 Conv4_Ch3 Conv4_Ch3 Conv4_Ch3 16 Conv4_Ch4 Conv4_Ch4 Conv4_Ch4 41 Conv4_Ch4 Conv4_Ch4 Conv4_Ch4 17 Empty Conv5_Ch1 Conv5_Ch1 42 Empty Conv5_Ch1 Conv5_Ch1 18 Empty Conv5_Ch2 Conv5_Ch2 43 Empty Conv5_Ch2 Conv5_Ch2 19 Empty Conv5_Ch3 Conv5_Ch3 44 Empty Conv5_Ch3 Con...

Page 46: ...h1 34 Conv8_Ch1 Conv9_Ch1 10 Conv8_Ch2 Conv9_Ch2 35 Conv8_Ch2 Conv9_Ch2 11 Conv8_Ch3 Conv9_Ch3 36 Conv8_Ch3 Conv9_Ch3 12 Conv8_Ch4 Conv9_Ch4 37 Conv8_Ch4 Conv9_Ch4 13 Conv9_Ch1 Conv10_Ch1 38 Conv9_Ch1 Conv10_Ch1 14 Conv9_Ch2 Conv10_Ch2 39 Conv9_Ch2 Conv10_Ch2 15 Conv9_Ch3 Conv10_Ch3 40 Conv9_Ch3 Conv10_Ch3 16 Conv9_Ch4 Conv10_Ch4 41 Conv9_Ch4 Conv10_Ch4 17 Empty Conv11_Ch1 42 Empty Conv11_Ch1 18 E...

Page 47: ...he controller with a network cable Laptop IP Network settings Start Control Panel IP address 10 10 10 202 Subnet mask 255 255 255 0 Turn off Pop up Blocker Enter 10 10 10 201 in the web address bar Alpha recommends Internet Explorer with com patibility view turned on Login to the controller User name Enter your company name and your initials Password 1234 Language selection English Go to Controlle...

Page 48: ...tus displays a graphical view of all acquired devices Shelf ID Slot ID Per channel information output voltage and output current A tabular view can be accessed by clicking the Switch to Table View link This can be useful if there are shelf ID conflicts which prevent the modules from showing in the graphical view Figure 43 Live graphical view Figure 44 Live table view ...

Page 49: ...es disconnected for long enough for the CXCI to detect they are missing wait for the LPS Comms Lost alarm to be raised before swapping them In the event that the module position is not updated for any reason an inventory update on the GUI or a soft reset on the CXCI will solve the issue Note 2 The remote Startup Shutdown feature using CXCI controller is not a direct replacement for main power swit...

Page 50: ... themselves On the Line Powering System Configure Groups page groups can be added removed and renamed In addition channels can be added to the groups by clicking the corresponding check boxes in the graphical view there The group that a channel belongs to will be visible and editable from this page and also on the module information pop up page In addition the groups are displayed along the right ...

Page 51: ...n there is a Line Power System Custom Text View where the custom text and group information can be viewed all in one place The groups and custom text can be edited on this page and sorted to find all channels belonging to the same group or with the same custom text Figure 47 LPS channel custom text Groups and the custom text are saved on the CXCI against the channel location shelf ID slot ID and c...

Page 52: ...rms report in Alarms View Live Status Figure 49 Alarms Configure Alarms Figure 50 on page 51 and Event Log interfaces The CXC rolls up LPS alarm events For example if there are multiple LPS devices and one of them on one chan nel reports Vout Low the alarm LPS Channel Vout Low is raised If a channel on a different LPS also reports the same alarm another distinct alarm will not be raised it is roll...

Page 53: ...cted to the CAN bus it shows up as a signal in the Signals View Live Status screen as shown in Figure 51 The signal is named Fan Fail so an alarm can be generated if any of the six fans fails The steps in the next page show how to set up a custom alarm for the fan fail event Figure 51 Fan tray Live Status ...

Page 54: ...ority drop down menu set the alarm Priority to Major 5 Click the Custom 1 hyperlink to access the Equation Editor 6 In the Equation Editor select Fan Tray Fan Fail and then click Accept Figure 52 Configuring a custom alarm Figure 53 Equation Editor for configuring a Fan Fail alarm 7 The Alarms Configure Alarms screen reappears with the activation value now visible 8 Click the Submit Changes button...

Page 55: ...es Change the name Custom 1 to Fan Fail 1 Click Logs Files Manage Editable Text Files Figure 55 Manage Editable Text Files 1 Click in the text box for Custom 1 and change the name to Fan Fail Figure 56 Custom name change 2 Click the Submit Alarm Text Changes button ...

Page 56: ... IP reset button for three seconds The CXCI beeps three times the IP is reset to 10 10 10 201 and the DHCP is disabled The settings are saved and the unit is reset Hard Reset A hard reset button is also located on the front panel on the CXCI it is the unmarked button on the left front This reset button can be used to restart the microprocessor if the soft reset button fails CAUTION During reset th...

Page 57: ...N see 6 6 8 Making CAN Connection on page 42 Install the converters in the slots Turn on the DC breakers CXCI HP Converter 6 9 2 CXCI HP Controller Setup Set the network IP parameters to factory default IP address 10 10 10 201 Subnet mask 255 255 255 0 Connect a laptop to the controller with a network cable Laptop IP network settings Start Control Panel IP address 10 10 10 202 Subnet mask 255 255 ...

Page 58: ...ch means that if a system already exists on the con troller the option to create a converter system will not be available A new power system can be created from the controller LCD or the web via the Controller Inventory or the Modules Unassigned Modules menu A wizard will help step you through the process to create the new sys tem The button to create a new system is only available if an LPS does ...

Page 59: ...ur LPS module type If there are modules already connected to the controller this will be preselected with the correct option 4 Follow the rest of the wizard instructions 6 9 5 Configure the Line Power Modules There are two settings that are applied to all LPS modules Input Voltage Low Shutdown and Input Voltage Low Restart When the input voltage falls below the low shutdown threshold the LP module...

Page 60: ...u may add or remove loads as needed Removing a load does not affect the power delivered Note To assign channels to a load refer to the section on LPS Layout or Configure Line Power Channels To configure the loads 1 Go to Power Systems Line Power System Inventory Line Power Loads You will see a table for loads in the system This table shows how many channels are assigned to the load and the loads t...

Page 61: ...Channel Details table click the more details icon for the Line Power Module to view active alert information 4 In the Module Alerts table sort by Value to bring the active alerts to the top of the table 6 9 9 Using Screen Layout to Assign Channels to Loads The line power Layout screen provides a convenient way to View which channels have been assigned to the LP Loads Assign channels to LP Load Una...

Page 62: ...ign button will become disabled and the Unassign button will become enabled In the channel details table the Line Power Load field will be populated with the name of the load 5 By default the Assign and Unassign buttons are disabled unless a load is selected 6 To unassign a channel from the selected load click on a highlighted channel and click the Unassign button This will unassign the channel fr...

Page 63: ...ut Current and Total Output Power values in the Status table will go to zero This indicates that the load has been turned off The Power Off button will become disabled and the Power On button becomes enabled 4 To turn on the load press the Power On button alarm 6 9 11 Powering Down the Controller Sometimes it may be necessary to power down the controller to replace remove or repair rectifiers 1 Fr...

Page 64: ... least once a year Table E Sample maintenance log Procedure Date Completed Clean ventilation openings Inspect all system connections Re torque if necessary Verify alarm control settings Verify alarm relay operation 7 1 Troubleshooting Converter Status LEDs 7 1 1 Card Alarms All 4 LEDs LED State Individual Converter status Action Green Normal None Blinking Green Shelf is not compatible with the mod...

Page 65: ... 60 seconds until the fault is cleared Non recoverable Converter output fuse fail Failed fuses are not field replaceable Replace with new module Blinking Red Recoverable GFI If the fault persists for 60 seconds the output will shutdown for 30 seconds and attempt to restart every 30 seconds until the fault is cleared 7 1 3 Troubleshooting the Fan Tray Status LED LED State Module Status Action Shelf...

Page 66: ...shed away quickly and easily using just a standard hose nozzle with tap water or Immerse in warm soapy water where stubborn air borne dirt is present the filter may be dipped in a solution of warm water and mild detergent Then simply rinse in clear water let stand until completely dry and free of moisture before returning to normal operation 3 If the filter still retains visible contamination it i...

Page 67: ...alignment and then hinge towards the top Softly push downwards when the filter frame is at approximately 10 to the front face of the fan tray 6 Affix the filter by allowing the top right and left corners to magnetically attach to the fan tray Installed fan tray should look like the following image ...

Page 68: ...ignal wiring if applicable FAN CONNECTOR THUMB SCREWS FAN TRAY REPLACEMENT DO NOT SCALE DRAWING 2 4 5 3 1 7 3 2 Fan Tray Replacement 6 Shelves 1 Disconnect the fan connector 2 Loosen the two thumb screws securing the fan tray 3 Drop down the front of the fan tray remove fan wire and grommet from the slot 4 Pull the fan tray out to the front gently and remove from the shelf 5 Slide the back side of...

Page 69: ...r will detect and update the inventory automatically Replacing an installed converter requires a manual Inventory Update from the controller web interface to clear the removed converter from its current list of rectifiers 1 Connect a laptop to the controller with a network cable 2 Laptop IP Network settings Start Control Panel IP address 10 10 10 202 Subnet mask 255 255 255 0 3 Turn off Pop up Blo...

Page 70: ...e 1 Remove the controller using the steps for Replacing the Controller in section 7 4 2 Leave the locking tab in the unlock position pushed all the way to the left 3 Unwind the 2 screws shown in a counterclockwise direction using a stubby Phillips driver ATTENTION Keep the screws for the replacement kit 4 Remove the two screws and then slowly slide the entire interface bracket out for about 2 inch...

Page 71: ...to the notch on the male end and tab design on the female end 6 Insert the new interface Kit 0380148 001 and reverse the instructions Make sure that the ribbon cable maintains some slack during the pin connection 7 Re insert the controller if applicable Outlined is part of the fan tray power cable for reference it may or may not to be connected depending on the required system setup ...

Page 72: ...rm relay replacement kit 19 23 0380148 001 includes PCB and bracket Fan tray connector 19 23 8700590 001 Can Bus terminator 19 23 5450228 001 Fan tray replacement assembly 19 0300055 004 Fan tray replacement assembly 23 0300090 004 Fan tray 6 0300189 002 Input cable kit 6 shelf 8700870 001 ...

Page 73: ...uential damages based upon equipment failure during or after the warranty period No other obligations are expressed or implied Warranty also does not cover damage or equipment failure due to cause s external to the unit including but not limited to environmental conditions water damage power surges or any other external influence The customer is responsible for all shipping and handling charges Wh...

Page 74: ...in expressing wire cross sectional area MOV Metal oxide varistor MTBF Mean time between failures NC Normally closed NEC National Electrical Code for the USA NO Normally open OSP Outside plant OVP Over voltage protection RFT circuit Remote feeding telecommunication circuit A secondary circuit within the equipment intended to supply or receive DC power via a telecommunication network at voltages exc...

Page 75: ...rtified to CSA C22 2 No 107 3 and UL 1778 As part of the reciprocal US Canada agreement regarding testing laboratories the Standards Council of Canada Canada s national accreditation body granted Underwriters Laboratories UL authority to certify products for sale in Canada 2 Only Underwriters Laboratories may grant a licence for the use of this mark which indicates compliance with both Canadian an...

Page 76: ...Rear Cover B Side Grounding Connection 10 32 Grounding Stud s 10 32 Serrated Flange Nut s 1 4 X 5 8 2 Hole Lug Load Connection General 50 Position AmpChamp Connector 2x 4 40 to Secure Connector J1 for Feed A Converter 1 to 5 J2 for Feed B Converter 6 to 9 Shelf I D Dial Upto 9 Make Sure to Set the Dial Fantray Power Connector 4 Pin 2x2 CAN Connectors In Out Please Inert 5450228 001 Termination CAN...

Page 77: ...ECTORS 1 2 Please Insert 5450228 001 Termination CAN Connector when It is the Terminating Last Fantray 18 25 Center to Center 19in Rack Mounting 17 125 Fits in Any 19in Racks 19 Ref 1 25 Fits 12 Rack Mount Hex head Screw s 5 0 Offset Ref 12 25 Ref OUTLINE AND CUSTOMER CONNECTION FOR 19IN AIR BAFFLE 0300055 003 Air Baffle 1 72 1RU 0300055 004 Replaceable Fantray Panel INSTALLATION 1 Unit Must be in...

Page 78: ...or Feed B Converter 7 to 12 Shelf I D Dial Upto 9 Make Sure to Set the Dial Fantray Power Connector 4 Pin 2x2 CAN Connectors In Out Please Inert 5450228 001 Termination CAN Connector when It is the Terminating Last Shelf Minor Alarm Relay Connector 3 Pin Molex Use 28 to 16 AWG Wire Gauges Major Alarm Relay Connector 3 Pin Molex Use 28 to 16 AWG Wire Gauges NO C NC NO C NC DETAIL B SCALE 1 1 5 Rear...

Page 79: ...1 Termination CAN Connector when It is the Terminating Last Fantray CAN CONNECTORS IN OUT FAN POWER MAJOR ALARM NO C NC 1 25 23 Ref 21 125 Fits in Any 23in Racks 22 25 Center to Center 23in Rack Mounting Fits 12 Rack Mount Hex head Screw s 12 25 Ref 5 0 Offset Ref OUTLINE AND CUSTOMER CONNECTION FOR 23IN AIR BAFFLE 0300090 003 Air Baffle 1 72 1RU 0300090 004 Replaceable Fantray Panel INSTALLATION ...

Page 80: ...N MM INTERPRET DIM AND TOL PER ASME Y14 5M 1994 X X X X XX ANGULAR 2 1 1 0 50 88 5 3 48 91 0 3 58 0300189 00X 6 LPS36 SHELF WITH MODULE INSTALLED SEE SHT 2 FOR CABLE HARNESS DIMENSIONS ALTERNATIVE MOUNTING AND GROUNDING LOCATIONS 148 6 5 85 8 5 0 33 304 8 12 00 38 1 1 50 126 6 4 98 8 0 31 6 1 0 24 2X 15 9 0 63 2X 12 7 0 50 19 1 0 75 6X 6 4 0 25 X 44 5 1 75 33 0 1 30 58 7 2 31 MAX 4 LPS36 MODULE DI...

Page 81: ...SCALE REV SHEET SIZE DWG NO TITLE OF B 1 2 B 2 5 0300189 06 OUTLINE SHELF LPS 36 6 4 MOD 0300189 001 B 0300189 004 B DO NOT SCALE DRAWING 2 4 5 3 1 B E C A D 5 4 3 2 1 E D C B A ...

Page 82: ...TLINE SHELF LPS 36 6 4 MOD 1372 10 54 00 0 39 1372 10 54 00 0 39 457 10 18 00 0 39 20 0 79 MAX 0300189 001 1372 10 54 00 0 39 1372 10 54 00 0 39 178 10 7 00 0 39 20 0 79 MAX 140 5 5 50 0 20 0300189 004 B DO NOT SCALE DRAWING 2 4 5 3 1 B E C A D 5 4 3 2 1 E D C B A ...

Page 83: ...HEET SIZE DWG NO TITLE OF B 1 2 B 4 5 0300189 06 OUTLINE SHELF LPS 36 6 4 MOD 149 5 85 27 1 06 29 1 13 303 11 93 8 5 0 33 0300189 002 OPTIONAL FAN TRAY DO NOT SCALE DRAWING 2 4 5 3 1 B E C A D 5 4 3 2 1 E D C B A ...

Page 84: ... REV SHEET SIZE DWG NO TITLE OF B 1 2 B 5 5 0300189 06 OUTLINE SHELF LPS 36 6 4 MOD 116 4 56 118 4 63 SHELF WITH FAN TRAY ASSEMBLED 20 0 0 79 MAX DO NOT SCALE DRAWING 2 4 5 3 1 B E C A D 5 4 3 2 1 E D C B A ...

Page 85: ...ONNECTOR 50 POSITIONS CHAMP LOK TE 5229913 1 OR EQUIVLAENT SEE OUTPUT CONNECTIONS TABLE INPUT CONNECTION ANDERSON POWER CONNECTOR SB 50 OR EQUIVALENT 0300189 004 FAN ALARM NC MOLEX 39 01 2026 CONNECTOR MAJOR MINOR ALARM NC TE 1445049 6 CONNECTOR PIN 1 AND 2 INPUT CONNECTIONS 1 4 HOLE 5 8 CENTER TO CENTER LUG SEE LABEL ON WIRE FOR POLARITY REVISIONS LTR DESCRIPTION DWN DATE CHK A INITIAL RELEASE KL...

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Page 88: ...adquarter Germany Hansastrasse 8 D 91126 Schwabach Tel 49 9122 79889 0 Fax 49 9122 79889 21 Mail info alpha outback energy com France and Benelux fbnl alpha outback energy com Spain spain alpha outback energy com For more information please visit www alpha outback energy com Russia russia alpha outback energy com Africa africa alpha outback energy com Eastern Europe ee alpha outback energy com Mid...

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