Alpha ESS SMILE-BAT-10.3P Installation Manual Download

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Installation Manual

Battery Module

SMILE-BAT-10.3P (AU)

V04

Summary of Contents for SMILE-BAT-10.3P

Page 1: ...Installation Manual Battery Module SMILE BAT 10 3P AU V04 ...

Page 2: ......

Page 3: ...eb www alpha ess de Add Paul Ehrlich Straße 1a 63225 Langen China Alpha ESS Co Ltd Tel 86 0 513 806 868 91 E mail info alpha ess com Web www alpha ess com Add JiuHua Road 888 High Tech Industrial Development Zone 226300 Nantong City Jiangsu Province Australia Alpha ESS Australia Pty Ltd Tel 61 1300 968 933 E mail australia alpha ess com Web www alpha ess com au Add Suite 1 Level 1 530 Botany Road ...

Page 4: ...nder the copyright of Alpha ESS Co Ltd with all rights reserved Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual Please do not operate the system before reading through the manual Version Information Version Date Content V01 May 25th 2019 First edition V02 June 5th 2019 V03 June 13th 2019 V04 08072020 ...

Page 5: ...Manual keeping 5 Operator Requirements 6 Protection of Warning Sign 6 Setting of Warning Sign for Safety 7 Measuring Equipment 7 Moisture Protection 7 Operation After Power Failure 7 Battery Safety Datasheet 8 General Precautions 8 Parts List 9 Liability Limitation 10 2 Installation 12 Installation Site and Environment 12 General 12 Restricted Locations 13 Barrier to habitable rooms 13 Installatio...

Page 6: ...Smart Energy Content 4 Error and Protection Code 20 Protection Code 20 Error Code 21 5 Emergency Situations 22 6 Warranty 23 Warranty 23 Limitation of Liability 23 7 Routine Maintenance 24 Maintenance Plan 24 Operating Environment 24 Equipment Cleaning 24 Cable Terminal and Equipment Inspection 24 Notes 24 ...

Page 7: ...lt in BMS monitors its operation and prevents the battery from operating outside design limitations Expandability System capacity can be easily expanded by adding additional battery packs Specifications Figure 1 1 SMILE BAT 10 3P Appearance 1 LED Display Safety Introduction Manual keeping This manual should be kept carefully for maintenance and repairs The system should be operated in strict accor...

Page 8: ...ned off and fully discharged Protection of Warning Sign The warning sign contains important information for the system to operate safely and it is strictly prohibited to be torn or damaged Ensure that the warning sign is always clear The signs should be replaced immediately when damaged It indicates a hazardous situation which if not avoided could result in death or serious injury Danger of high v...

Page 9: ...itching Warning signs or tapes should be set near operating areas The system must be reinstalled after maintenance or operation Measuring Equipment For ensuring the electrical parameters to match requirements related measuring equipment are required when the system is being connected or tested Ensure that the connection and use matches specification in case of electric arc or shock Moisture Protec...

Page 10: ...ed mechanical shocks decomposed added electric stress by misuse the gas release vent will be operated The battery cell case will be breached at extreme conditions Moreover if heated strongly by the surrounding fire acrid or harmful fume may be emitted 1 3 8 2 Safety Datasheet For detailed information please refer to the battery safety datasheet at appendix 8 1 General Precautions WARNING Risk of c...

Page 11: ...tified ABC fire extinguisher with minimum capacity of 2kg must be carried along when transporting Ø It is totally prohibited to smoke in the vehicle as well as close to the vehicle when loading and unloading Ø For the exchange of a battery module please request for new hazardous goods packaging if needed pack it and let it be picked up by the suppliers Ø In case of contact with electrolyte rinse t...

Page 12: ...for DE SAA for AU Transport damage including painting scratch caused by rubbing inside packaging during shipping A claim should be made directly to shipping or insurance company in this case as soon as the container packaging is unloaded and such damage is identified Failure to follow any all of the user manual the installation guide and the maintenance regulations Improper use or misuse of the de...

Page 13: ...___________________________________________ Alpha ESS Co Ltd Page 11 of 42 Your Smart Energy Introduction Note We only sale outdoor rated IP65 product in the residential AU market so no need to distinguish outdoor and indoor unit ...

Page 14: ...aging PP for outdoor version will be 28 Where battery systems are installed within a room shall be located so that access to the battery is not obstructed by the structure of the building fixtures and fittings within the room SMILE BAT 10 3P adopts natural ventilation The location should be clean dry and adequately ventilated The room s entry doors and panels shall open in the direction of egress ...

Page 15: ...sure sufficient clearance from the SMILE BAT 10 3P for safe egress and no less than 1 m A SMILE BAT 10 3P is considered a source of ignition and therefore shall not be installed within hazardous area for gas cylinders containing heavier than air gasses and gas relief vent terminal as defined in AS NZS 3000 Barrier to habitable rooms To protect against the spread of fire to habitable rooms where th...

Page 16: ...rface shall be suitably non combustible for an area of 600 mm past the extremities of the SMILE BAT 10 3P SMILE BAT 10 3P shall be mounted with the highest point no greater than 2 2 m above the floor or platform Installation Step 1 open the battery package Note The box must be placed in the direction of the label and only remove the packaging in upwards direction Removing the packaging in other di...

Page 17: ... Smart Energy Installation Step 2 Install the battery brackets on the battery with M5 screws Step 3 Please drill four holes two on each side directly on the wall at the marking positions of the brackets with an impact drill bit φ 8 0mm length 20cm and the depth of each hole should be about 7 cm M5 10 Screw ...

Page 18: ...he expansion tube into the drilled hole Pass the expansion screw through the gasket and lock with a screwdriver If there are more than two batteries please skip to Step 8 Step 6 Install the inverter above the battery please refer to the SMILE5 Installation Manual M6 Grasket Negative Power Cable Communication Cable Positive Power Cable Power Button ...

Page 19: ...ield and the other communication cable end to the inverter BAT port Note The COM cable connect to INV will transfer data to INV hence connect to internet for monitor and control purpose Step 8 If there is second battery please install it beside the first one Step 9 Please connect the positive pole of one battery to another with red power cables connect the negative pole of one battery to another w...

Page 20: ... Open the side panel of the farthest battery from the inverter and remove DIP baffle Set the DIP switch 2 to on mode 1 If there is only one BAT DIP switch of BAT should be as below Battery Position DIP 1 DIP 2 DIP 3 DIP 4 DIP Switch Battery OFF ON OFF OFF 2 If there are two or more than two BAT DIP switch of BAT should be as below Battery Position DIP 1 DIP 2 DIP 3 DIP 4 DIP Switch Non bottom batt...

Page 21: ... Switch on Pressing the power button for about 2 4 seconds The BMS will start up The LED display and power button will light up as well Switch off Pressing the power button for 5 seconds Turns off battery modules Figure 3 1 LED Display LED Display In normal condition LED display indicates the SOC as the figure below LED Ring SOC Description Standby Green light flickering 1 s Work Green light flick...

Page 22: ...n Code 75 SOC 95 SOC 95 4 Error and Protection Code Protection Code LED Ring Protection Code LED Display Description Green light flickering every 3 seconds 1 Temperature difference 3 High temperature 4 Low temperature discharge 5 Over current charge 6 Over current discharge 8 Cell overvoltage 9 Cell under voltage 11 Low temperature charge ...

Page 23: ...re error Error 06 Circuit Breaker Open Close circuit breaker after Shutting down the battery system Error 07 DIP difference Keep consistence of DIP switches restart the system Error 08 LMU Disconnect slave Reconnect the communication cable Error 09 SN missing Enter the serial number restart the system or call in for repair Error 10 LMU Disconnect master Reconnect the communication cable Error 11 S...

Page 24: ...guisher NOTE ABC extinguishers are not effective when the battery pack is on fire Batteries may explode when heated above 150 C If possible move the battery pack to a safe area before it catches fire Leaking Batteries If the battery pack leaks electrolyte avoid contact with the leaking liquid or gas If one is exposed to the leaked substance immediately perform the actions described below Ø Inhalat...

Page 25: ...irect liability Ø Product modified design changed or parts replaced without AlphaESS authorization Ø Changes or attempted repairs and erasing of series number or seals by non AlphaESS technician Ø System design and installation are not in compliance with standards and regulations Ø The Product has been improperly stored in dealer s or end user s premises Ø Transport damage including painting scrat...

Page 26: ...s to one year depending on the site environment and dust content etc Ensure that the ground is clean and tidy keep the maintenance access route unblocked and ensure that the warning and guiding signs are clear and intact Monitor the temperature of the battery module and clean the battery module if necessary Cable Terminal and Equipment Inspection Every six months to one year Check if the cable con...

Page 27: ...enance staff to open equipment on their own Appropriate protective measures should be taken while maintaining such as insulated gloves shoes and anti noise ear plugs Life is priceless Make sure no one would get hurt first The batteries need to be charged to 30 50 SOC rate when the whole sys tem is static that is the batteries has not been charged for two weeks or longer for a long time in case of ...

Page 28: ... PTY Ltd Suite 1 Level 1 530 Botany Road Australia Alexandria NSW 2015 61 0 402 500 520 australia alpha ess com https en alpha ess com Emergency Phone Number Emergency Telephone 24 hr 61 1300 968 933 Australia SECTION 2 HAZARDS IDENTIFICATION Classification of the hazardous chemical EXEMPT FROM HAZARD CLASSES AND CATEGORIES ACCORDING TO AUSTRALIAN GHS Label elements including precautionary stateme...

Page 29: ... result during normal use there is no physical danger of ignition or explosion and chemical danger of hazardous materials leakage However if exposed to a fire added mechanical shocks decomposed added electric stress by misuse the gas release vent will be operated The battery cell case will be breached at the extreme Hazardous materials may be released Moreover if heated strongly by the surrounding...

Page 30: ...t Wash the affected area thoroughly with soap and water for 15 minutes and seek medical attention Inhalation If internal contents are inhaled evacuate the contaminated area and seek medical attention Ingestion If ingestion of internal contents occurs rinse mouth thoroughly with water DO NOT INDUCE VOMITING If vomiting occurs naturally have victim lean forward to reduce risk of aspiration and conti...

Page 31: ... equipment and precautions for firefighters Evacuate area and contact emergency services Toxic gases may be evolved in a fire situation Remain upwind and notify those downwind of hazard Wear full protective equipment including Self Contained Breathing Apparatus SCBA and protective gear in compliance with the Directive on Personal Protective Equipment 89 686 EEC when combating fire Use water fog to...

Page 32: ...inhalation Observe good personal hygiene including washing hands before eating Prohibit eating drinking and smoking in contaminated areas Conditions for safe storage including any incompatibilities Store tightly sealed in a cool dry well ventilated area removed from water incompatible substances heat or ignition sources and foodstuffs Ensure containers are adequately labelled protected from physic...

Page 33: ... of dust mist fume and vapor Personal protective equipment PPE Eye Protection Not necessary under normal use Wear safety goggles if handling a ruptured or leaking battery cell Skin Protection Not necessary under normal use for hands and body Wear PVC or rubber gloves if handling a ruptured or leaking battery cell Respiratory Protection Not necessary under normal use In case of battery or cell rupt...

Page 34: ...ent n octanol water Not Determined Water oil distribution coefficient Not Determined Vapor pressure Not Determined Decomposition temperature Not Determined Vapor density air 1 Not Determined Saturated vapor concentration Not Determined Specific heat value Not Determined Particle size Not Determined Release of invisible flammable vapors and gases Not Determined Size distribution Not Determined Shap...

Page 35: ...d to humid conditions Incompatible materials Battery contents are incompatible with water evolving flammable gas oxidizing agents e g hypochlorites acids e g nitric acid alkalis e g sodium hydroxide heat and ignition sources Hazardous decomposition products May evolve hydrogen and lithium oxides when heated to decomposition SECTION 11 TOXICOLOGICAL INFORMATION Information on likely routes of expos...

Page 36: ...ects of skin contact exposure are not available Not a likely route of exposure under normal use Eye Contact Toxicity data and effects of eye contact exposure are not available Not a likely route of exposure under normal use Component information Chemical Name Oral LD50 Dermal LD50 Inhalation LC50 Carbon 7440 44 0 8000 mg kg rat Early onset symptoms and delayed health effect from exposure Please se...

Page 37: ... Do NOT dump into sewage or water bodies Dispose of in accordance with local state and federal laws and regulations Contaminated Packaging Disposal should be in accordance with applicable regional national and local laws and regulations SECTION 14 TRANSPORT INFORMATION AlphaESS Product listed in Section 1 is designed to comply with standard international shipping regulations including the UN Recom...

Page 38: ...NSPORT IATA ICAO UN Number 3480 3480 3480 Proper Shipping Name Lithium ion Battery Lithium ion Battery Lithium ion Battery Transport Hazard Class 9 9 9 Packing Group II II II Environmental hazards for transport purposes No information provided Special precautions for user No information provided Additional information No information provided Hazchem or Emergency Action Code 4W ...

Page 39: ...ling of Medicines and Poisons SUSMP Classifications Safework Australia criteria is based on the Globally Harmonised System GHS of Classification and Labelling of Chemicals The classifications and phrases listed below are based on the Approved Criteria for Classifying Hazardous Substances NOHSC 1008 2004 Hazard codes None allocated Risk phrases None allocated Safety phrases None allocated Inventory...

Page 40: ... Preparation Date 25th May 2019 Document Number VPM_SDS010 Document Title AlphaESS Battery SDS SMILE BAT 10 3P Version Number V01 Revision Summary Current Revision Date 25th May 2019 Prepared by Alpha ESS Australia PTY Ltd Suite 1 Level 1 530 Botany Road Alexandria NSW 2015 61 0 402 500 520 australia alpha ess com https en alpha ess com ...

Page 41: ...following product Product Rechargeable Lithium ion Battery Model s SMILE BAT 10 3P Description Nominal Capacity 10 3 kWh Nominal Voltage 51 2 V Max Charging Discharging Current 100 A 0 5C Object of the statement described above is compatible with the inverters in the following table Inverter Manufacture Product Model Alpha ESS Hybrid Inverter SMILE5 INV GoodWe Hybrid Inverter GW3048 EM Hybrid Inve...

Page 42: ...______________________________________________________________________ Alpha ESS Co Ltd Page 40 of 42 Your Smart Energy Appendix ...

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