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OPERATOR AND PARTS MANUAL

022012

P4166

Loader

Models 95 & 195

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Summary of Contents for 195

Page 1: ...OPERATOR AND PARTS MANUAL 022012 P4166 Loader Models 95 195 ...

Page 2: ......

Page 3: ...roubleshooting 22 Maintenance 24 Lubrication 24 BoltTorque 25 Checking BoltTorque 25 Parts 26 Sub Frame Assembly and Parts List 26 Main Frame Assembly and Parts List 28 Hydraulic Plumbing Assembly and Parts List 30 Assembly 32 Hydraulic Cylinder Assembly 32 Pre delivery Check List 33 Warranty 34 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machi...

Page 4: ...lable to match all tractor brands which adds resale value and visual appeal Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Allied by Farm King Dealer if you need assistance information or additional copies of the manual Visit our website at www buhlerindustries com for a compl...

Page 5: ...perated by an external OC or CC valve that is powered from the tractor remotes Hose Kit C Loader operated by an external valve that is plumbed into the tractor hydraulic system Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings hoses and adapter blocks if necessary to tap into tractor hydraulic system Use valve type shown with hose kit C ...

Page 6: ...6 Specifications 95 195 Loader Specifications 95 Loader ...

Page 7: ...ximum dump angle 45 F Bucket rollback angle 14 G Digging depth 3 9 H Overall height in carry position 48 12 R Rollback angle at full height 96 Estimated breakout force 850 lbs Estimated lift capacity 525 lbs Notes 1 Estimated values assume 1800 psi lift cylinder pressure 2 Breakout force estimated as per ASAE S301 3 5 1 6 net payloud applied at 31 5 forward of bucket pivot 3 Lift capacity estimate...

Page 8: ...8 Specifications 95 195 Loader 195 Loader ...

Page 9: ... 15 D Maximum dump angle 40 F Bucket rollback angle 19 G Digging depth 3 3 H Overall height in carry position 51 12 R Rollback angle at full height 104 Estimated breakout force 1600 lbs Estimated lift capacity 1150 lbs Notes 1 Estimated values assume 2000 psi lift cylinder pressure 2 Breakout force estimated as per ASAE S301 3 5 1 6 net payload applied at 31 5 forward of bucket pivot 3 Lift capaci...

Page 10: ...nded precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or seriou...

Page 11: ... operator is not seated in the driver s seat on the tractor Keep tractor on solid ground Loose fill rocks and holes can be dangerous for loader operation or movement Never operate a loader with frayed or damaged hoses or leaking fittings For stability rear wheels of tractor should be set a maximum convenient spacing and add ballast to rear wheels Do not raise bucket to extreme heights while tracto...

Page 12: ...12 Safety 95 195 Loader Safety Decals ...

Page 13: ...13 Safety 95 195 Loader Important Precautions ...

Page 14: ...isk of roll over The smaller the tractor is the easier it will roll We recommend that weight be added to rear tires with liquid or by the installation of rear wheel weights Where additional weight is required a counterweight box can be fabricated for tractors with three point hitches Extra weight can also be added by the use of a heavy implement mounted to the three point hitch A roll over protect...

Page 15: ...ing to turn tractor while loading bucket can cause damage to both the loader and tractor Operation 95 195 Loader Note Bottom surface of bucket is parallel to line on motion Work both levers back to direct pressure to both cylinders Combined action of lift and bucket cylinders increases loading efficiency A straight bottom offers more resistance to lift To increase loading efficiency Minimize angle...

Page 16: ...icult to maintain a level grade When backfilling approach pile with a flat bucket Leave dirt in bucket Dumping on each pass wastes time Backgrade work surface with a loaded bucket Release all pressure on lift cylinders so full weight of bucket is scraping ground Use heel of bucket DOTHIS WARNING Do not use loader as battering ram Operating Suggestions for Backfilling ...

Page 17: ...ft cylinders may have to be extended slightly so that the subframes can clear the front axle Do not extend the cylinders more than is required On self leveling loaders the bucket will dump at the same time the loader is raised Therefore Operate both hydraulic levers together 4 Drive the tractor ahead until the subframe is past the front axle and the front hook is close to mounting boss Check front...

Page 18: ...will have to be tightened after positioning the hook directly over the mounting boss most rearward position 9 Raise the loader and lock the support stand tubes in the up position When mounting for the first time raise the loader slowly and check to make sure that the hoses do not bind or become pinched in all positions Work the loader and bucket up and down to work out all the air in the hydraulic...

Page 19: ... ground away from children s play area and high traffic areas This makes attaching and removing much faster and easier It also makes the free standing loader more stable 1 Raise the loader lower support stand tubes and lock into position 2 Lower the loader until the stand tubes are firmly on the ground and then dump the bucket so that it is also firmly on the ground there should be slight downward...

Page 20: ...ck the bucket all the way This raises the rear uprights of the loader On some mountings the lift cylinders must be extended more while the tractor is backing up so that the subframes clear the front axle 6 Continue backing up until the loader is clear Be sure the hoses do not get pinched or catch on any frame members while backing up 7 After the loader is clear retract the lift cylinders to protec...

Page 21: ...the circuit carefully See hydraulic hook up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor After assembly raise the loader slowly and check to make sure that the hoses do not bind in all positions 8 The pressure of the relief and open center valves is set at the factory Do not tamper with the setting serious injury to the operator or damage to the loader...

Page 22: ...times to free system of air Cylinder leaks internally Replace seals Faulty valve Repair or replace valve Loader chatters or vibrates when raising and lowering Air leak in pump inlet line Check tighten or replace inlet line Air in hydraulic system Cycle lift cylinders and bucket cylinders Oil level too low Add oil as required Excessive movement at pivots Worn bushings and or pins Replace bushings a...

Page 23: ...Refer to plumbing diagrams Pump operating continually on closed center tractor hydraulics system Tractor control valve relief stuck open See your service manual for proper adjustment Incorrect Auxiliary Valve Check with loader dealer for proper valve application Hydraulic control valve set to low Adjust valve in accordance with manual Loader lift and bucket tilt controls do not work according to d...

Page 24: ... hydraulic unit as indicated in tractor operator s manual Keep bushings on lift arm pivots and cylinders well lubricated Use high grade lithium grease every 8 hours of operation NOTE Frequent greasing will prevent contaminants from migrating between the pins and bushings ...

Page 25: ...NM ft lb NM 6 8 10 3 1 7 7 15 4 3 10 5 21 7 3 17 7 35 9 9 24 48 10 3 25 49 14 34 67 12 1 29 59 16 5 40 81 12 14 16 26 42 64 36 58 88 61 97 147 83 132 200 86 2 136 210 117 185 285 103 162 250 140 220 340 18 20 22 89 126 169 121 171 230 202 287 390 275 390 530 287 405 549 390 550 745 346 486 656 470 660 890 24 27 30 217 320 435 295 435 590 497 733 995 675 995 1350 708 1032 1401 960 1400 1900 840 123...

Page 26: ...26 Parts 95 195 Loader Sub Frame Assembly ...

Page 27: ...2 2 13 113281 Bolt Retainer Weldment 2 2 14a 113387 Loader Lift Lock 95 Ldr 2 14b 115758 Loader Lift Lock 195 Ldr 2 15 813059 Bolt Carr 0 5 x 2 0 Nc Gr5 Pl 4 16 813060 Bolt Carr 0 5 x 3 0 Nc Gr5 Pl 8 17 812026 Bolt Hex 0 313 x 1 0 Nc Gr5 Pl 5 5 18 87553 Bolt Hex 0 5 x 1 75 Nc Gr5 Pl 8 19 81627 Bolt Hex 0 5 x 3 0 Nc Gr5 Pl 2 20 812088 Bolt Hex 0 625 x 7 0 Nc Gr5 Pl 2 2 21 81966 Nut Lock 0 5 Nc Pl 1...

Page 28: ...28 Parts 95 195 Loader Main Frame Assembly ...

Page 29: ...Pin 0 75 Dia x 6 0 Long 6 6 11 113428 Pin 0 75 Dia x 5 0 Long 4 4 12 816340 Tube Cover 1 1 13 Bucket Cylinder 2 2 14 Lift Cylinder 2 2 15 810640 Bolt Hex 0 313Nc x 2 0 Gr5 Pl 12 12 16 84277 Bolt Hex 0 50Nc x 1 50 Gr5 Pl 2 2 17 84541 Nut Lock nylon 0 313Nc Pl 12 12 18 81344 Nut Lock nylon 0 375Nc Pl 2 2 19 81966 Nut Lock nylon 0 50Nc Pl 4 4 20 113576 Bushing 0 75 Id x 1 0 Od 2 21 113577 Bushing 1 0...

Page 30: ...30 Parts 95 195 Loader Hydraulic Plumbing Assembly ...

Page 31: ... Drop 1 1 7 113451 Tubing Lift Cyl Common 12 0 1 1 8 113452 Tubing Lift Cyl Common 15 0 1 1 9 113453 Tubing Lift Cyl Bottom Raise 1 1 10 113454 Tubing Bucket Cyl Bottom Rollback 1 1 11 113455 Tubing Bucket Cyl Top Dump 1 1 12 113456 Tubing Bucket Cyl CrossTube 2 2 13 812296 Elbow 90 9 16 Mjic x 9 16 Mjic 4 4 14 811918 Elbow 90 9 16 Morb x 9 16 Mjic 6 4 15 812313 Tee 9 16 Mjic x 9 16 Mjic x 9 16 Mj...

Page 32: ...4534 24503 25384 Seal Kit No X1401 X1348 X1401 X1348 Shaft Diameter 1 00 1 25 1 00 1 25 1 Head Plate 24517 24516 24517 24516 2 Shaft Weldment 113555 113559 113361 117125 3 CylinderTube Weld t 24501 24532 24500 24977 4 Piston Half wide 114520 114520 5 Piston Half narrow 114521 114521 6 Piston solid 113412 113412 7 Self Locking Nut 81988 812655 81988 812655 8 Shaft Bushing 113576 113576 1 Bucket cyl...

Page 33: ... properly installed __ 4 All bolts are tightened to the torque specifications shown in the torque chart __ 5 All safety decals are readable __ 6 The loader has been tested and operates properly __ 7 The operator s manual has been delivered to the owner who has been instructed on the safe and proper use of the loader Dealer s Signature This check list is to remain in this owner s manual and is the ...

Page 34: ...require replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of a...

Page 35: ... Warranty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 o...

Page 36: ...odify or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respe...

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Page 38: ...n of Buhler Industries Inc 1330 43rd Street NW Fargo North Dakota USA 58102 Ph 701 282 7014 Fax 701 282 5865 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2012 BuhlerTrading Inc Printed in USA TSX BUI ...

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